Category: Systems & Materials

The Art of Precision: How Our In-House Sheet Metal Fabrication Elevates Commercial Roofing

Posted on by Kathleen Maxwell

When it comes to commercial roofing, precision, quality, and customization are paramount. Roofing is not just about sheltering a building. It’s about protecting what’s inside and ensuring that your investment stands the test of time. Maxwell Roofing & Sheet Metal’s in-house sheet metal fabrication division allows us to meet the exact needs of our customers and enables them to maximize the value of their roofing budget.

In this blog post, we’ll explore the advantages of having an in-house sheet metal fabrication facility and how it elevates the precision, quality, and value we can offer your next commercial roofing project.

1. We specialize in a variety of sheet metal fabrication options— from architectural and industrial to custom design.

No two commercial buildings are exactly the same. That’s why we offer a wide range of customization options for our sheet metal roofing components. We can fabricate gutter systems, metal building trim, flashings, and ornamental metal work in a variety of shapes, sizes, and materials. This allows us to create a commercial roof that is perfectly tailored to the unique needs of your building.

We also have the ability to manufacture custom metal roofing accessories, such as copings, ridge caps, vents, and roof curbs. This allows us to create a complete roofing system that is both functional and aesthetically pleasing.

Whether we’re fabricating skylight curb covers for a grocery chain or fabricating and installing copper gutters for a trendy restaurant in downtown Nashville, we recognize what every project needs and can offer custom solutions.

 2. We have an experienced team of professionals who understand the industry and know what every project needs.

No commercial roofing project is the same. Whether you have specific architectural requirements, complex design elements, or unusual building dimensions, our in-house sheet metal fabrication can be tailored to meet your needs.

Our fabrication shop manager Shawn Killgore grew up in commercial roofing and has spent over 15 years fabricating and installing architectural sheet metal. His vast knowledge of the industry makes it easy for him to work with superintendents and understand the special requirements of each project. If there’s a better option for the customer, Shawn and his team can discuss that recommendation before fabrication begins. This significantly minimizes the chance of any confusion during the process and provides opportunities for our customers to invest in the best possible solution.

For example, we recently cut and installed a large cone cap for the top of the silo at the iconic Nashville Farmers’ Market. Our fabrication team worked closely with installers to ensure the dimensions and approach were precise for such a unique project.

3. We can ensure the quality of our materials and craftsmanship is top-notch.

Commercial roofing must withstand various challenges, including extreme weather, environmental factors, and regular wear and tear. To meet these challenges head-on, the quality of materials is non-negotiable. With our in-house sheet metal fabrication, we maintain complete oversight of the quality of materials used in your roofing project.

Our in-house fabrication enhances the level of craftsmanship we provide for every project. Components that are made off-site may not fit perfectly, causing delays, rework, and increased costs. With Maxwell Roofing and Sheet Metal, there are no weak links or compatibility issues. We work to ensure everything fits together perfectly, creating a unified and robust roofing system that you can rely on.

4. We’ve invested in state-of-the-art machinery capable of cutting virtually any material with precision.

Precision is the cornerstone of every successful commercial roofing project. From intricate flashings to custom components, accuracy is non-negotiable. With our in-house sheet metal fabrication, we have complete control over the precision of every piece that goes into your roofing system. Our experienced fabricators work with cutting-edge machinery and technology to ensure that every piece is perfectly tailored to your project’s needs.

We also have the capability to cut virtually any type of material with incredible accuracy. Over the years, our in-house sheet metal division has created everything from custom rain collector boxes for the Metro Nashville Airport Authority to restaurant bar counters and outdoor signage.

We May Cut Metal, But We Don’t Cut Corners

At Maxwell Roofing & Sheet Metal, we take care of every fabrication order as if we were making it for ourselves. We realize that your roofing project is not just a job—it’s a reflection of your business, and it deserves nothing less than the very best.

Our commitment to quality craftsmanship and offering the best possible experience through our in-house sheet metal fabrication division is one of the reasons why our customers choose Maxwell Roofing as their commercial roofing partner. If you’re looking to elevate your next commercial roofing project to the highest standards of precision and quality, reach out to us to discover how we can help you create a solution that stands the test of time.

No company thrives without celebrating together. We recognize milestone work anniversaries with personalized gifts and heartfelt gestures, and our annual QSPM Award ceremony helps us recognize outstanding work. We believe in acknowledging and appreciating every contribution our employees make. At Maxwell, you’re not just a cog in the machine. You’re an integral part of our team and your achievements deserve to be celebrated.

Build Your Future with Maxwell Roofing

Ready to become a valued member of a supportive, high-achieving team? At Maxwell Roofing, we build fulfilling careers and lasting bonds. Explore our employee testimonials, discover what a day in the life of a Maxwell technician looks like, and then view our current openings and apply.

What to Know About Materials Shortages in the Roofing Industry

Posted on by John Maxwell

A perfect storm of supply chain issues has spurred unprecedented shortages in roofing as well as the construction industry at large. These problems are widespread, affecting countries across the world and almost every type of construction material. As a result of materials shortages in the roofing industry, many construction companies are unable to deliver their usual level of service. Materials have become more expensive and are taking longer to produce. The delays are also highly unpredictable, leaving companies unsure of when they will be able to complete a job or how much it will cost. 

Here we will explain what is happening and why roofers around the world over are struggling to perform their work as usual.

Supply and Demand Issues

Shortages in steel, lumber, and chemicals used in construction are driving up costs. Steel and lumber shortages first began to appear in 2018 as a result of tariffs on imports from China and Canada. This created a backlog of producers in need of materials before the pandemic even hit. Then, in 2020 when COVID-19 appeared on the scene many manufacturers and other providers of raw materials (like sawmills, steel manufacturers, and chemical plants) drew down their production due to uncertainty. Some of these businesses closed for good, and those that have reopened have not been able to secure the raw materials they need to quickly ramp up production to meet their increasing backlog of orders. 

These shortages in roofing material are overlapping with a huge surge in demand for homes and other buildings following the pandemic. There is an increased demand for homes spurred by people moving during the pandemic, and many projects delayed in 2020 are now getting underway.

Panic buying by contractors unable to secure construction materials has also inflated demand and compounded delays. Many construction companies are double ordering materials in hopes of securing them sooner and instead are creating confusion with manufacturers. 

Transportation Issues Are Causing Delays

The pandemic contributed to a slowdown in global shipping, which has contributed to a shortage of shipping containers in the U.S. This has slowed trucking and transportation in rail, making the delivery of roofing materials much less reliable than in the past. Even when a company does manage to secure materials for construction, they are often delayed or rerouted.

Before the pandemic, the delivery of materials from Asia used to take about seven weeks and was very reliable. Those same shipments are now taking 24 weeks if the materials can be secured at all.

Gulf Storms Have Slowed Production and Disrupted Transportation

Ice storms, hurricanes, and even a fatefully placed lightning strike have all conspired together to disrupt petrochemical production in Louisiana. The state is a global hub for these materials, which are used in nearly every type of roofing system. Storms halted chemical production at some facilities, leading to skyrocketing prices and shortages. Major hurricanes, like Ida, also disrupted shipping and rail transportation of other materials. 

Roofing Companies Are Struggling to Ensure Normal Service

All of these global issues are making it difficult for roofing companies to follow their normal processes for price and delivery estimates. Delivery dates on materials are no longer guaranteed, so roofers can’t estimate when they can get the job done. Since prices continue to skyrocket, roofers have been unable to accurately estimate the cost of jobs that will occur later in the year. 

We’re Here for You

Despite the materials shortages in the roofing industry, Maxwell Roofing & Sheet Metal, Inc. continues to work with customers to deliver the best roofing experience possible. If you’re ready to get started, contact Maxwell Roofing & Sheet Metal, Inc. today! Our team is experienced and ready to help

Are Pre-Engineered Metal Roofs a Good Purchase?

Posted on by John Maxwell

Are you considering a pre-engineered metal roof for your commercial building? This option is enticing for many who are shopping for a roof replacement, as it’s pre-made and, therefore, a more simple (and sometimes cheaper) choice. But, is this type of roofing a good purchase when you’re considering the long-term nature of a roofing investment? Not always. In this article, we’ll discuss the nature of pre-engineered metal roofing, the issues that can arise, and other insights and considerations to help you make your decision.

What Are Pre-Engineered Metal Roofs? 

Pre-engineered buildings are distinct from conventional construction in that they require hiring a designer to have a building designed from the ground up. Pre-engineered buildings, on the other hand, are pre-built to a high degree. They can be manufactured in components that comprise that standard engineered shape, allowing you to build out from there. 

So, what about the roofs on these pre-engineered buildings? Generally speaking, they are metal panels. The panels are the building’s waterproof membrane but also make up a structural element of the building, which are both outside of the roof’s insulation, and change with temperature shifts. 

The Two Main Types of Pre-Engineered Metal Roof Panels

1. Exposed Fastener Design—In an exposed fastener design, the metal panels are fastened to the building’s purlins with screws. 

2. Concealed Clip Design—In a concealed clip design, there are hidden clips between the panels in the seam that hook onto the first panel, with the next panel overlapping to attach. The clips are fastened to the purlin, and the panels are connected under the clips, so they’re concealed under the roof, leaving no exposed fasteners.

Where Issues Can Arise for Pre-Engineered Metal Roofs

1. Leaks Caused by Weather Changes

As we mentioned, the metal panels on these roofs are outside the insulation, so they will want to expand and contract. If someone were to drill holes in it—also remember that this is the roof’s water membrane—they will want to be careful not to create a leak. With several screws holding the panels down, they must place rubber grommets under the screw heads, making the screw compress the grommet against the metal to seal it. Assuming they’re all tight and square to the surface, they work well. But how does this hold up over time? 

If those panels are screwed down on a hot day, for example, and then showers drop the temperature, those panels will contract and move. Over time, that panel saws back and forth under the screw deck and scrubs away at the grommet that was sealing it, and so some of those screws lose their seals, and minor leaks begin to form.

2. Leaks Caused by Deteriorating Sealant

Because panels are not long enough to go from the eave to the ridge, the panels are shorter and have an end lap. When the metal laps, there is the potential for water to get in. Generally, exposed fastener panels are 40 by 3 feet, and there is an end lap every 40 feet and a side lap every 3 feet, leaving several chances for water to leak in. 

To prevent this, roofing contractors use tape to seal the laps. When the tape is new, and the pressure is good, there is a good seal. Although the sealant is sticky and waterproof, it degrades when exposed to UV light or the ozone, so it can’t be used where sunlight can get to it. Gradually, the sealant deteriorates. The expansion and contraction of the panels also help the deterioration process along.

3. Leaks Caused by Incorrectly Sealed Rooftop Penetrations

There are also penetration possibilities (e.g., A/C units, vents, exhaust stacks) that provide an interruption of the continuation of the roof’s metal panel so that it is no longer continuous. This requires a roofing contractor to seal up the connections—and those are tricky. Because of the detail and attention needed, they are expensive to construct properly. 

Down the line, the occupancy of the building might also require a change. Perhaps, a change to the manufacturing line with a new ventilation system or an increase in occupancy that requires a new HVAC unit. New penetrations in a metal roof are very difficult to install correctly, and therefore are expensive. To install a new penetration properly, it may require removing a whole section of the roof to reconstruct the flashing of the penetration correctly. 

It’s important not to cut corners here because when you cut a hole in the roof and just fill around it, it will eventually leak. Remember: It’s expensive and skill-heavy to do a penetration installation by the book. Always make sure that you have a trusted roofing partner to guide you. 

For a concealed clip design, the roof is designed to move with the weather changes. This design eliminates most of the screws, allowing the roof to expand and contract because the clips can slide by design. The top is hooked into the roof panel, the bottom half to purlins, so this panel can expand and contract if installed correctly. The challenge is that A/C units don’t move, so the flashing around this curve has to allow the movement, or it will be torn apart. It is doable on the initial installation. However, it is tough to accomplish as a retrofit, so it is frequently overlooked, leading the penetration to leak until it is completely redone, which can cost upwards of 15 to 20 thousand dollars for one flashing to one A/C unit.

4. Drainage Issues Caused by Poorly Designed Gutters

Pre-engineered metal roofs have built-in gutters that can lead to drainage issues down the line. When built-in gutters have a problem, it’s usually a design flaw. In this chain of drainage construction, somewhere, a link is too small. So, we run into a problem with a costly solution. Usually, the owner will try numerous ineffective attempts before realizing they have to spend the money to fix it. 

Are There Solutions for These Issues?

End laps, penetrations, and built-in gutters are the most frequent cause of leaks in pre-engineered metal buildings. Typical remedies include the application of a sealant compound and reinforcing fabric. If that’s done with reasonable care, it can be effective for a while—months or years, depending on the movement.

Another approach to remedy this is a single-ply retrofit metal roof system designed to be applied over the metal roof assembly. If they are designed properly, they can be a long-term solution to many of these issues. Why? Because we are going to insulate that previously uninsulated area. A single-ply membrane will protect the top, so the insulation dramatically reduces the expansion and contraction of that panel, solving flashing issues that are particular to metal roofs at these penetrations. They’re waterproof and work well, so, this way, you can reconstruct the whole roof in a way that is water-tight for decades. 

As with any engineering victory, though, there is a compromise. That old metal roof was near hail proof, but membranes are not. This compromise isn’t terrible, though, as hail is somewhat rare and is an insurable event in this part of the country. In this situation where you have these untreatable leaks that happen in heavy rains, the prospect of hail damage sometime in the future isn’t much of an issue. 

In a practical sense, if you own a metal building(s) and have heavy leaks somewhere, you need to have a professional look at this specific leak problem and design a permanent solution. It will likely not be based on sealant and fabric but rather a reconstruction of that detail. If you have several leaks, you should consider a retrofit system because it can be cheaper to retrofit a building rather than fix several of these details. 

Built-in gutters are a unique challenge, though. If it’s a drip, it can probably be fixed, but if it’s a waterfall, then you have a capacity issue. If you found the problem under those conditions—heavy rain with a clog, for example—maybe it’s happening once a year, but it will continue to happen until you fix that capacity issue.

The Bottom Line

What began as a relatively simple, inexpensive, and effective design actually loses a lot of that simplicity due to wear and retrofitting. The simple design doesn’t allow for changes to be easily accomplished. Above all, you will want to ensure that you have a trusted roofing contractor with a good reputation helping you choose the best option for your building. 

Are You Considering Your Options for a Commercial Metal Roof?

Our team of roofing experts is here to talk you through your commercial roofing options. If you’re ready to get started, contact Maxwell Roofing & Sheet Metal, Inc. today! Our team is experienced and ready to help.

Does Your Courthouse Need a New Roof? Here’s What You Should Know

Posted on by Kathleen Maxwell

Courthouse roofs often have unique architectural designs or historical significance. But, just like any other roof, a courthouse roof will eventually need repairing or replacing. Dealing with the maintenance on a historical building can be intimidating for many government agencies, but, fortunately, it’s still possible to maintain a building’s character with a new roof.

If your courthouse is aging and in need of repairs or a new roof, here is what you should know:

1. Focus on maintenance first.

The best way to keep any roof functioning is to keep it well-maintained. Before replacing an architecturally complex or historically significant roof, the building owners should see what they can do to retain the materials that are already there. Small repairs or partial replacements can go a long way and help even the oldest roofs outlast their expected lifespans.

2. Weigh material options carefully.

In the event that a courthouse roof does need to be replaced, there are plenty of modern materials that can add benefits to the building. A quality roofing company can help government agencies balance the goal of maintaining a building’s historic character with other important roofing objectives like energy efficiency and durability. New roofing technology can help provide a building with the durability it needs, while still creating a striking look.

3. Give extra consideration to design.

Even in the event that a courthouse roof needs to be completely replaced, good design shouldn’t be sacrificed. Design consultations are included in our custom roof jobs at Maxwell Roofing. Our sheet metal fabrication shop also allows us to recreate unique architectural elements that may not be available through other roof companies.

4. Get on a new maintenance plan immediately.

Following a roof replacement, a government agency’s main goal is going to be to make their new roof last as long as possible. The best way to ensure that a roof lasts as long as possible is to regularly maintain it. Getting started right away with ongoing inspections and continuing with routine repairs is critical to ensure the new courthouse roof lasts for its expected lifespan. 

If you’re ready to get started, contact Maxwell Roofing & Sheet Metal, Inc. today! Our team is experienced and ready to help.

4 Things to Consider When Replacing Your Warehouse’s Roof

Posted on by Kathleen Maxwell

The roof can often be the most expensive part of a warehouse or industrial building. It must be functional for the activities going on within the building and also needs to hold up to tough conditions. These special considerations can make replacing a warehouse roof difficult. 

Here are a few things to keep in mind when choosing a new roof and a company to construct it for your warehouse.

1. Determine whether it’s time for a new roof.

Because commercial roofs are expensive, it can be tempting to put off getting a roof replacement as long as possible. While this may save money in the short-term, continuing to operate a warehouse with an outdated roof can cause major problems for your business. Leaks can lead to damage to machinery and inventory, and waiting too long for a roof replacement can even compromise the structure of the building. If your roof is beginning to have major problems, that means it’s time to call a roofing professional and look into a replacement.

2. Consider the activity that takes place in the building.

The type of business using the warehouse will influence the type of roof needed for it. A building used for manufacturing may need a roof that can withstand extreme temperatures or support a large amount of rooftop equipment, while a storage warehouse may have less specific needs. Before deciding anything else, choose what type of roof makes the most sense for your building.

3. Think about upgrading.

Many older warehouses may have roofs with outdated technology that is not as durable as what is available today. Roof replacement is the best time to consider upgrading your roof to a more durable material that will last longer than the previous roof. This is also the best time to evaluate the energy efficiency of your roof. A cool roof could help your business save money in electricity, or you may want to generate your own electricity with solar panels.

4. Prepare a maintenance plan.

When replacing a roof, building owners need to think beyond construction. Roof replacement is only the first step in the life of a roof. It will need to be properly maintained and managed in order to last out its full lifespan. When replacing your roof, be sure to consult your roofer about creating a maintenance schedule that will keep your roof in top shape.

If you’re ready to get started, contact Maxwell Roofing & Sheet Metal, Inc. today! Our team is experienced and ready to help.

5 Benefits of In-House Metal Fabrication for Industrial Buildings

Posted on by John Maxwell

Industrial buildings need roofs that can hold up to the pressures of what goes on inside them. Manufacturing and the use of heavy equipment can put strains on a roof that might not be up to the job. For industrial building owners, the best way to ensure a high-quality commercial roof is to choose a roofing company that has an in-house sheet metal fabrication shop.

Here are five key benefits of using a full-service roofing company for an industrial roof:

1. Cut out the middleman. 

Anyone who has worked in general contracting knows that operating through multiple suppliers and contractors can slow down a project and increase costs. Hiring a commercial roofing company with in-house sheet metal fabrication streamlines the construction process and avoids the unnecessary costs of going through a supplier. Full-service roofing saves time and money over the course of the project.

2. Customize your roof.

In-house sheet metal fabrication creates material designed for the specific building it’s made for. A full-service commercial roofing company can tailor their fabrication processes and materials to make sure that the roof and roofing materials are the best fit for whatever activity is happening inside the building. Mass-produced sheet metal might not give a building the durability it needs for industrial work.

3. Get a better quality product.

Using custom sheet metal ensures quality in every step of the commercial roofing process. Full-service roofing companies can design, build, and maintain the roof. Installation technicians are the most familiar with their own company’s work, ensuring that everything from the early phases to the execution of the roof design will run smoothly.

4. Improve performance.

When it comes to industrial commercial roofing, building owners want to ensure optimal performance. Durability, energy efficiency, and other features that are important to the work happening in an industrial building are easier to achieve with custom-made sheet metal.

5. Fit any budget.

Apart from saving money by removing a third-party sheet metal fabricator, using a full-service roofing company allows building owners to fit projects to their budgets. Customizing sheet metal lets building owners choose the features that are most important to them, while still keeping their projects within their target goals. 

If you’re ready to get started, contact Maxwell Roofing & Sheet Metal, Inc. today! Our team is experienced and ready to help.

Is a Roof Coating the Best Option for Your Commercial Building?

Posted on by John Maxwell

If you’re asking yourself, “Should I consider a roof coating for my commercial building?,” the answer is a bit more complicated than a simple yes or no. You’ll need all the information to make an informed decision about what is best for your roof and what will be your best long-term investment. But, don’t worry. We can help. When it comes to commercial roof coatings, Maxwell Roofing has seen the good, the bad, and everything in between. Let’s take a look at a few key points.

Roof Coatings Are a Lower-Cost Option: But You Need to Know All the Facts

When collecting quotes for a roof coating, you might notice that some companies are cheaper than others. You may even notice that some companies are offering to do your project for more than ten or twenty thousand dollars less than their competitors. We know—it’s hard to look at those low numbers and not take advantage; however, consider that the cost is lower for a reason. 

If you choose to go with a roof coating, you do not want to take the lowest offer without asking several questions about the process. Here is what you should know before you accept a quote.

The Prep Work is Extensive

The quality of a roof coating depends heavily on the prep work done before the coating is ever applied to the roof. As the material is most commonly an EPDM rubber coating, which is in liquid form—picture the consistency of thick paint—it requires the surface to be clean and the conditions to be just right. If the surface is not clean enough, without any dust, oil, or debris, the coating will not last. 

Preparing a roof for a coating material takes much more than a basic pressure wash. To ensure that the surface is clean, there must be physical abrasion to remove any substances. There is also a great deal of preparation and care needed when it comes to the roof’s joints, intersections, and roof penetrations. These must be cleaned by hand and reinforced so that cracks and defects don’t occur. 

When Not Done Properly, It Will Cost You

Labor is the most expensive ingredient in construction. The reason that many roofing companies will offer roof coatings at such a surprisingly low price could be because they aren’t factoring in the labor it will take to do the job well. Unfortunately, cutting corners in a roof coating job can lead to disaster for customers, even just a few years down the road. 

Roof coating materials rely on adhesion to protect the roof. Even the smallest debris can prevent it from bonding to the roof, causing the coating to blister, peel, and flake. As you can imagine, a coated roof that hasn’t been prepped properly will not last long and will leave you no choice but to replace your roof sooner. This is to say: without the proper prep work, roof coatings can cost you more in the long run than a roof replacement.

Not All Roofs are Ideal for Coatings

For low-slope roofs, we often see ponding water that collects dust and debris, requiring a significant amount of preparation before a coating project. However, even with a great deal of cleaning, you are still left with tiny puddles—bird baths, if you will. These small areas of standing water will keep the coating from bonding with the material under it and cause problems down the line. It is also important to note that some metal roofs already have a coating, which could prevent the new coating from bonding to the metal. 

Is a Roof Coating the Best Option for Your Commercial Building? 

Under the right circumstances, a roof coating may be a good option for your commercial building. However, we cannot stress enough that the job must be done well by a company that you can trust; otherwise, you could end up replacing your roof just a few short years later. Maxwell Roofing can talk through your options with you, helping you decide what option will give you the best protection for the longest time, depending on your budget. 

If you’re ready to get started, contact Maxwell Roofing & Sheet Metal, Inc. today! Our team is experienced and ready to help.

5 Ways Your Commercial Roof Can Save Energy Costs

Posted on by Kathleen Maxwell

With their large air conditioning systems, commercial buildings can often rack up high energy bills. But, there are several ways building owners can save energy. In fact, a new commercial roof can save energy costs through special materials and reflective surfaces. As a help, we put together these five simple ways that commercial building owners can reduce energy through the installation of a new roof.

5 Ways Your Commercial Roof Can Save Energy Costs

1. Reflective surfaces keep buildings cool.

In many commercial buildings, heating and cooling costs are the most expensive parts of the energy bill. Solar reflection on a commercial rooftop can keep a building from heating up too much in the summer, greatly reducing your energy use. To keep buildings cool, choose a roofing material with a reflective surface that won’t absorb the sun’s heat. Metal roofing is one of the best types of reflective roofing, and it’s one of the most durable roofing materials that will last for a very long time.

2. Light-colored roofs also reflect the sun.

Another common way to reduce energy costs in commercial roofing is through a cool roof. A cool roof is a typical flat roof painted white or another light, reflective color. Almost any type of commercial roof material can be converted into a cool roof to help you start saving energy.

3. Quality commercial roofs provide extra insulation.

Insulation is difficult to install on a commercial roof that already exists, however, if you’re installing a new roof, adding insulation can be a major energy saver. The materials and labor for an insulated roof can be expensive but the money saved on electricity bills over time can offset the cost.

4. A green roof can help reduce heat.

A green commercial roof is any type of energy-efficient roofing that uses vegetation on the rooftop to cool the building and filter stormwater. Green roofs can last much longer than a traditional roof, and they greatly reduce heat caused by buildings in urban areas. Keep in mind, though, that a green roof won’t work for every building type and requires a specialized roofing contractor.

5. A solar roof can power your building.

An excellent way to cut your power bills down is to generate your own electricity. Flat commercial roofs are an excellent place to put solar panels. Many roofs need very little prep in order to support solar panels, but a roofing contractor may need to reinforce your roof and ensure that the solar panels are fastened properly.

Looking to Reduce Your Roof’s Energy Costs?

Our team at Maxwell Roofing & Sheet Metal, Inc. has nearly 70 years of experience in guiding building owners toward the best commercial roofing options that will last for years to come and save as much on energy costs as possible. Contact us today for a consultation or to learn more about our commercial roofing solutions!

4 Top Trends in Corporate Roofing

Posted on by John Maxwell

Well-constructed, high quality roofing never goes out of style, but commercial roofing is always changing as technology improves and designs shift. At Maxwell Roofing & Sheet Metal, Inc., we are always monitoring the top trends in corporate roofing to ensure that our customers get the best products and services.

Here are a few of the latest trends we are seeing in new corporate building roofs:

1. Designer Roofs

While flat, utilitarian roofs are still popular in commercial real estate, more companies are choosing to make a design statement with their new roofs or roof replacements. Metal roofing is becoming a more popular option for businesses. Metal roofs help a building stand out and are also one of the most durable roofing materials. Buildings with steep-sloped roofs can also use traditional materials like asphalt shingles or slate to give the business a more welcoming feel.

2. Eco-Friendly Roofing

More and more businesses are making efforts to go green, and those efforts are starting to extend to rooftops. One growing trend is to build a green roof of soil and vegetation on the roof deck. Green roofs help keep man-made chemicals from draining off buildings into the environment, and they also help prevent buildings from heating up the air around them. Solar roofs are also becoming more popular. Using solar panels, roofs can generate renewable electricity for the building.

3. Energy-Efficient Roofing

With proper insulation and carefully selected materials, the roof can play a big role in a corporate building’s energy efficiency. Cool roofs, which use a lighter color of paint to reflect light away from the buildings, have become a popular way to keep air conditioning use down in a building.

4. New Roofing Materials

Asphalt is no longer the only thing corporate offices consider putting on their rooftops. Metal, rubber, and synthetic materials have all started making their way into the roofing industry. The emergence of new materials lets corporate building owners choose what is most important to their businesses and buildings, whether it’s durability, easy maintenance, or fire-proofing.

Industry Trends

While roofing trends dictate the look and design of new buildings, the industry itself is also changing to better serve their customers’ changing needs. Trends among roofing contractors in the industry include using software to monitor maintenance schedules and are also using new technology like drones to make inspections safer and faster. 

If your company is planning for a new roof in the days ahead, make sure that your commercial roofing company is also up to date on all the industry trends. If you’re ready to get started, contact Maxwell Roofing & Sheet Metal, Inc. today! Our team is experienced and ready to help.

4 OSHA Standards Your Roofing Contractor Must Follow for Government Buildings

Posted on by David Maxwell

Since commercial roofing is a high-risk industry, the Occupational Safety and Health Administration (OSHA) carefully regulates commercial roof systems and the work done to them. Thus, government agencies must be particularly careful about choosing companies that comply with OSHA standards.

Civic, state, and federal government agencies that are on the search for a commercial roofing company should pay attention to the OSHA standards commercial roofs must adhere to in order to ensure they are choosing a safe and reputable contractor. Here are the basic OSHA safety regulations that any roofing company should follow:

1. Fall Protection

The single most important roofing safety requirement is to provide fall protection equipment and training. In construction, OSHA requires fall protection for any employee at risk of falling more than six feet. Fall protection includes things like guardrails, toe boards, and, in certain situations, safety harnesses and ropes. Workers who will be working with fall protection equipment are also required to have job hazard training. This training should be documented and certified to prove that it was performed. 

2. Eliminating Surface Hazards

OSHA requires companies to ensure that their workers have a safe surface to work on. This includes clearing roofs of slip hazards such as ice and ensuring that a roof is structurally sound enough to walk on. For government agencies that need building roof work that is structurally unsound for walking, it’s important to ensure that your roofing company has the equipment and expertise to keep their workers safe under dangerous conditions.

3. Covering Roof Holes and Impalement Hazards

Falling off a roof is not the only danger that roofers face. Buildings often have impalement hazards—or exposed construction materials or building equipment—that need to be covered while workers are on a roof. Roof penetrations like skylights also need to be covered or surrounded by guard rails to prevent workers from falling through them. 

4. Keeping Work Materials Close

Climbing up and down a roof exposes workers to danger. So, to minimize risk, OSHA requires roofers to keep any construction materials they need close to where the construction is taking place on the roof. 

Reputable roofing companies will already have these safety protocols in place. So, be sure to ask your contractor about their compliance with OSHA standards.

If you’re ready to find out how you can implement the proper safety protocols on your commercial roof, contact Maxwell Roofing & Sheet Metal, Inc. today! Our team is experienced and ready to help.

What Every General Contractor Should Know About Rooftop Penetrations

Posted on by John Maxwell

No one wants a hole in their building’s roof, but any general contractor knows that sometimes rooftop penetrations are necessary for the functioning of a commercial building. Vent pipes, skylights, HVAC blocks and metal pipes are all common on commercial roofs, and experienced roofing contractors build these out regularly on construction projects.

While general contractors and construction managers need a basic understanding of roof penetrations, it’s always a plus to involve a professional roofer in the process. Here are the things every general contractor should know about rooftop penetrations in order to best inform the process.

What Is a Rooftop Penetration?

A roof penetration is anything that requires a break in the roofing membrane and roof deck. Penetrations are common on flat roofs because they often require pipe penetrations, drainage, and ventilation. Almost every commercial roof will require some type of penetration for the building to function properly. Penetrations are one of the most complex elements of commercial roofing construction, and these areas are the most vulnerable parts of a completed roof.

How Roof Penetrations Work

Roofers use a mix of metal and sealing tools to protect penetrations and keep them watertight. These include flashing and seals, pipe flashing, and roof jacks. Some older commercial roofs may also have pitch pans, which are metal boxes that surround the penetration and are filled with grout. Most commercial roofing companies no longer build new pitch pans because they leak easily. 

Finding the Right Roofing Contractor for Penetrations

A reputable commercial roofing company should be familiar with roofing penetrations. Whether a building needs a vent roof or a flashing roof, the roofing company should be able to design, build, and maintain the penetrations. General contractors should limit their search to roofing contractors that focus on commercial buildings. A lot can go wrong with a roof penetration, so finding a reputable company with experience is paramount. 

Maintaining a Roof Penetration

General contractors should be aware that a roof with penetrations will require more regular maintenance than one without. Flashing, sealant, and other elements of penetrations should be monitored in order to keep the roof waterproof. Even well-built roofing penetrations are vulnerable parts of a completed commercial roof. Be sure to develop a plan with your commercial roofer for how to protect roofing penetrations and keep personnel away from them.

If you’re ready to get started on a new roof project, contact Maxwell Roofing & Sheet Metal, Inc. today! Our team is experienced and ready to help.

Quality vs. Price: How General Contractors Can Choose the Best Commercial Roof Value

Posted on by David Maxwell

A commercial roof is often one of the largest investments in any construction project. The high cost of a roof can make cutting corners seem tempting, but any good general contractor knows just how important a leak-free roof will be going forward. 

The bottom line with commercial roofs is that you get what you pay for. This makes selecting a company to construct a commercial roof a balancing act, weighing price versus quality. The starting point for any general contractor looking for a good commercial roof value is to get roof estimates from local companies. Any reputable roof company can provide an accurate roof estimate that will include costs, crew size, and the amount of time it will take to complete the project. 

When comparing the roof estimates there are a few things to consider about pricing. There are also a couple things to think about when trying to assess the value of a proposal.

Things that you don’t want to skimp on:

1. Experience and Reputation

Always choose a reputable company for your commercial roof. These companies may cost a bit more, but they will ensure that you don’t wind up with a defective roof later on. Experienced roofers pay more attention to detail, can better troubleshoot problems, and work more quickly and efficiently. It’s worth it to pay for a company that will do the work right in order to prevent other costly problems later on.

2. Insurance

Liability insurance is expensive for roofing companies, but the money saved by using an uninsured company is not worth the risk that it poses. Roofing accidents happen to even the most experienced of roofers, and without insurance, those incidents can cost your company big time. Not only does liability insurance prevent costly lawsuits, it also makes sure employees are treated well in case of an accident. Choosing an insured company is simply the right thing to do.

3. Materials

Subpar materials will lead to a subpar roof. No matter what type of roof you choose for your commercial building, make sure it is built with long-lasting materials. Choosing quality materials will help your roof last longer and prevent costly damage down the line.

4. Future Maintenance

When budgeting for a new commercial roof, it’s important to look beyond the immediate construction costs. Maintaining a roof is just important to its longevity as good construction. Set aside some money for future maintenance and be aware of the costs of maintaining whatever type of roof you choose.

Where you can save money:

1. Roof Type

Roof costs can vary quite a bit per square foot, depending on the type of roof you choose. There are plenty of practical considerations for what type of roof is best for your building, but you can save some money by choosing something that may be less aesthetically pleasing. Even if you choose a type of roof that’s easier on your budget, the roofers can still use quality materials to build it.

2. Long-Term Budgeting and Bundling

A commercial roof is a long-term investment. Instead of thinking about roof value in terms of the up-front construction costs, companies should consider the long-term costs. Many companies offer plans for roof management that allow companies to save money over the life of their roof. These plans, like Maxwell’s MAXCare®, offer discounts on repairs and allow for long-term budgeting on maintenance and inspections.

If you’re ready to choose a commercial roofing company that will offer you the best value and a commitment to quality and timely work, contact Maxwell Roofing & Sheet Metal, Inc. today! Our team is experienced and ready to help.

How HVAC Units Can Affect Commercial Industrial Roofing

Posted on by Kathleen Maxwell

For industrial building owners, roof failure is not an option. If an industrial roof fails, it could create a serious safety hazard for workers or damage expensive equipment. To prevent commercial roof damage, industrial roofing contractors must take special care to secure any equipment that will be housed on the roof.

The HVAC system, in particular, can present risks for industrial roof systems. Here are some common issues with rooftop HVAC systems that we often find.

Condensation 

HVAC units vaporize water in order to cool buildings down. A properly functioning HVAC system will release the vapor into the air around it, but broken units may cause the vapor to condense into water. Left alone, pools of water can build around unreliable HVAC units and leech into the roof membrane. This can cause leaks, mold build up, and can damage roofing materials. 

Improper Installation

HVAC contractors are trained on the ins and outs of the systems they install, but some don’t always know everything about commercial industrial roofing. In the course of their work, HVAC contractors can cause damage to a roof, leading to leaks or punctured roofing materials. To prevent this, it’s important to have someone specialized in industrial roofing on hand during HVAC installation. Installation becomes even more complicated on certain specialized roofs. Metal roofs, for example, require additional equipment to support HVAC equipment and keep the building waterproofed. Because of the potential for damage, it’s even more important for someone with an industrial roofing background to be present when the HVAC contractor is working on installation. 

Damage from Foot Traffic

Rooftop HVAC systems should be serviced regularly to function properly. This means that technicians will be regularly walking along the building’s roof. Over time, foot traffic on an industrial roof can damage the roof membrane. To minimize damage and keep technicians safe, it’s important to have roofing contractors install reinforced walkways on industrial roofs.  

Weather Damage

Storms and heavy winds always present risks to roofing materials, but rooftop HVAC equipment can worsen the effects of bad weather. If an HVAC system is not properly secured, it can be shifted by the wind and damage the roof. Performing routine inspections before and after bad weather events is the easiest way to protect your HVAC system and your roof. 

Though there is potential for damage with a rooftop HVAC unit, with proper consultation with an industrial roofing company, these systems can be safe and effective. If you’re looking to install an HVAC system on your commercial industrial roof, don’t hesitate to contact Maxwell Roofing & Sheet Metal, Inc. today for wisdom!

What Every Industrial Owner Should Look for in New Roof Construction

Posted on by Kathleen Maxwell

Industrial roofs have been known to take a beating, as manufacturing and other industrial activity can put a strain on certain types of roofing materials. Thus, industrial building owners need to put some extra thought into how they design their roofs. 

Before they can break ground on new construction projects, industrial building owners must figure out what kind of roof they desire. Here, we examine the different types of roofing materials and commercial roofing systems available for industrial buildings.

Built-Up Roofing (BUR)

Built-up roofs have been around for more than a hundred years and are one of the most common types of roofing materials seen on commercial buildings today. Built-up roofs use layers of fabric sandwiched between layers of asphalt to create a waterproof and durable surface. To protect them from the sun, built-up roofs are covered in gravel or asphalt. 

Built-up roofs offer excellent protection from punctures and are well-insulated for energy efficiency, but they are also expensive and can be dangerous to install. It is uncommon for new construction projects to feature a built-up roof.

EPDM Roofing

EPDM stands for ethylene propylene diene terpolymer, but it is more commonly known as rubber roofing. EPDM roofing is usually the most cost-effective option for a commercial roofing system. However, because they are prone to punctures and damage from extreme temperatures, EPDM roofs may not be the best solution for some industrial buildings. EPDM roofs are also prone to chemical contamination, which will eat away at the membrane.

PVC Roofing

Another good single-ply roof membrane to use on industrial roofs is PVC roofing. PVC roofing materials are highly durable and offer longevity. With fire retardant properties, a PVC roof’s membrane is flame tested and works to self-extinguish flames, in contrast to TPO and EPDM membranes that can continue to burn, spread, and melt. PVC roofing is also moisture, chemical, puncture, and wind resistant in addition to being highly energy efficient. A downside of PVC roofing is that it often comes with higher up-front materials costs.

Metal Roofing 

When it comes to durability, metal roofing can’t be beat. Metal roofing systems can last up to 70 years and will hold up to almost anything. For building owners who want their business to stand out, metal roofs also provide a unique look compared to most drab commercial roofs. The main disadvantage of metal roofing is its hefty price tag. The materials and labor to install a metal roof can be expensive, and the roof can also require additional insulation.

There are a few other considerations beyond types of roofing that industrial building owners should consider when choosing a commercial roofing system:

Flat or Slope?

The vast majority of industrial buildings have flat or low-slope roofs. Low-slope roofs require less maintenance and can hold rooftop equipment. However, slope roofs do come with some advantages. Slope roofs are more cost-effective, and they are significantly more pleasing to the eye than flat roofs. Slope roofs also naturally drain water, while low-slope roofs require the installation of drainage systems. Though many industrial buildings will require a low-slope roof, some building owners may want to consider the advantages of going with a slope.

Cost-Effectiveness

There is no way around it: a new industrial roof can be expensive no matter what you do. Even using the cheapest materials and finding the lowest cost labor, a new industrial roof is still going to carry a high sticker price. Since they will be spending big money no matter what, building owners should consider the long-term cost of their roof. Skimping on a cheaper roof that won’t hold up over time is less cost-effective in the long run.

Energy Efficiency 

The material and insulation used on a new roof can have a big impact on the eventual energy efficiency of a building. Industrial building owners concerned about energy costs should factor efficiency into the design of their roof.

Considering new roof construction this year for your industrial facility? Contact today to discuss your many options!

5 Ways In-House Sheet Metal Fabrication Benefits General Contractors

Posted on by Kathleen Maxwell

General contracting requires managing the hundreds of small tasks and complex projects required for constructing a new building. It’s a tough job, but general contractors can make their lives a bit easier by using a few trusted subcontractors. 

Working alongside a full-service roofing company with access to in-house sheet metal fabrication takes a huge burden off the general contractor by streamlining the commercial roof construction process. Here are five key benefits general contractors can experience by working with a commercial roofing partner that has in-house fabrication services.

1. Eliminate the middleman.

Since most commercial roofs contain some form of sheet metal, roofing contractors without their own fabrication processes must find a sheet metal fabricator to produce the material for them, adding even decision-makers to what is likely an already crowded construction project. Using a roofing company with in-house fabrication can eliminate the middleman so that general contractors have fewer variables to worry about.

2. Maintain more control.

Third-party sheet metal fabricators usually mass produce their product for multiple customers. Roofing companies with a house sheet metal shop create a high-quality product tailored specifically to the needs of the customer. Roofing companies that produce sheet metal in-house often carry specialty materials for projects with elaborate designs or for creating energy-efficient roofs. Sheet metal produced in-house is the best way for a general contractor to maintain more control of the design of their roof, helping to ensure they get exactly what their project demands. 

3. Save time and money.

Getting sheet metal produced in-house is all about streamlining the roofing process. Working directly with a roofer for your sheet metal needs eliminates surprise supply-chain issues, preventing delays. In-house fabrication also saves money by cutting out a third-party sheet metal fabricator.

4. Get the very best quality of sheet metal products.

Roofing companies only fabricate high-quality sheet metal that works best on commercial roofs. Third-party sheet metal fabricators produce sheet metal for all kinds of products, and it may not always suit the needs of a commercial roof.

5. Work with partners you trust.

A desire for any general contractor is to find a commercial roofing company they can trust with the best installation technicians and customer service. There are multiple variables in construction, and choosing a trusted roofing partner that also fabricates its own sheet metal ensures that one more step in the building process is reliable. 

 Starting a new construction project this year? Our team is equipped and ready to assist, so don’t hesitate to contact Maxwell Roofing & Sheet Metal, Inc. today!

What to Know about Single Ply Roofing Systems and Wind Resistance

Posted on by Kathleen Maxwell

When we think about our roofing systems, it’s essential to consider our location and the effect that our area’s weather can have on our roof’s lifespan. High winds are often a culprit of roof damage, and single-ply roofing systems are no exception. This article will explain what a single-ply roof is and what you should know about their wind resistance and potential damage to the roof’s membrane. 

What is a single-ply roof system?

A single-ply roofing system is a protective waterproof membrane between your roof and the elements. There are two primary types of membranes: thermoset (most commonly Ethylene Propylene Diene Monomer or EPDM) and thermoplastic (PVC and TPO). Most of these roofing systems will include the single-ply membrane, a layer of insulation, protective flashing, and a way to adhere the membrane to the building (fasteners, adhesives, or welding). 

What to Know About Single Ply Roofing Systems and Wind Resistance

1. If you are in a high-wind area, discuss your roof’s wind resistance with your contractor.

The concern with single-ply roofing systems is that wind will catch under the membrane and rip it, rendering it slightly or significantly damaged. There are a few different elements to consider: how experienced your contractor is with this type of roofing, how they plan to install the membrane, and how they will maintain your roof to extend its lifespan. Discuss these elements of the process with your roofing contractor to determine how you can get the most out of your investment. 

2. Not all installation methods are the same when it comes to wind protection.

There are multiple ways to install a single-ply roofing system. A few of the most common methods are mechanical fasteners, adhesive, or ballast. The installation method can affect your roof’s wind resistance greatly, so if you’re in a high-wind area, this is a crucial element to consider.

When a membrane is secured with ballast, for example, it is held down with rock. This method can leave your roof vulnerable when the wind is concerned because it can get in under the membrane and tear it. However, there are considerations for wind resistance with any type of installation. If using mechanical fasteners, your roofer will need to ensure that there are enough to hold the membrane securely—as one fastener coming loose means that the others must pick up the slack, increasing the chances that more will loosen. 

3. Single-ply PVC roofing membranes can resist tears better than TPO membranes.

A PVC (polyvinyl chloride) membrane, not to be confused with TPO (thermoplastic olefin), includes what’s called a “weft insertion.” This layer helps to prevent serious tears from high winds. With other materials, the wind can tear a membrane, causing a zipper effect, where the layer will continue to tear further back. However, with PVC materials, the extra protective layer stops the tear. This could be the difference between a quick patch job and a much bigger (more expensive) repair project. 

If you’re looking for a full-service commercial roofing partner, don’t hesitate to contact Maxwell Roofing & Sheet Metal, Inc. today! We’re here to help.

4 Secrets to a High-Performing Roof

Posted on by Kathleen Maxwell

The four secrets to a high-performing roof aren’t such a secret. We love informing our customers about the best ways to get the most out of their roofing investment. We’re sharing the key elements of commercial roofing that you should look out for—whether it’s to extend the life of your current roof or a new installation. 

1. Durable, High-Quality Materials

The durability of your materials is one of the most essential elements to ensure that your roof has the longest life possible. Commercial roofs typically last between 10 and 30 years, depending on installation and your maintenance schedule—both of which are crucial elements. Metal roofs, on the other hand, can last up to 70 years. For the maximum lifespan possible, ask your contractor about a metal roofing option.

Cheaper materials may be enticing at first. It’s tempting to pay less upfront. However, consider that you will be spending more in the long run when your roof needs to be replaced prematurely. A reputable contractor should recommend the highest-quality materials; however, remember to do your due diligence and discuss the materials’ durability and warranties prior to the installation process.

2. Proper Installation

Installation is a crucial step in the process and has a significant impact on the lifespan of your roof. Ensure that the roofer you enlist to complete your roofing project has a reputation for quality and a long history of satisfied customers.

If you have already had your roof installed and suspect poor workmanship, contact a reputable roofing company to inspect and correct any installation issues to avoid more severe issues down the road. Faulty installation will, unfortunately, significantly increase the potential for commercial roof problems, ultimately affecting your roof’s life expectancy.

3. Consistent Maintenance

At Maxwell Roofing & Sheet Metal, Inc., we frequently talk about commercial roof maintenance. The lifespan of your roof is directly linked to how often you have your roof inspected and maintained by your contractor, who can identify and solve small issues before they snowball into larger problems.

Routine inspections are a must. Procrastinating on your inspection or proactive maintenance can cost you financially while also potentially putting your employees’ safety at risk.

4. A Reliable Roofing Partner

At the end of the day, you have a business to run. Even if you are responsible for facility management, there are many moving parts to your job. A reliable roofing partner will be there to help you manage roof maintenance so that it’s at the top of their minds, not yours. Work with a contractor that will make it easy to keep up with inspections, maintenance, and replacements. 

Our MAXCare® Program Helps You Extend the Life of Your Roof

Commercial roofing inspections and maintenance are vital pieces of the puzzle when it comes to extending the lifespan of your roof. Maxwell Roofing has made it easier than ever to keep track of your maintenance schedule, invoices, and other essential information. Try the most comprehensive roof management program in the industry—MAXCare®.

If you’re looking for a full-service commercial roofing partner, don’t hesitate to contact Maxwell Roofing & Sheet Metal, Inc. today! We’re here to help.

A Guide to In-House Roofing Fabrication

Posted on by John Maxwell

Commercial roofing fabrication is an involved process—one that Maxwell Roofing & Sheet Metal, Inc. does in-house. We fabricate the sheet metal needed for customers’ roofing systems, streamlining our process without sacrificing quality. To give you insight into the benefits of and common questions about in-house roofing fabrication, we’ve outlined a quick guide.  

4 Benefits of In-House Roofing Fabrication 

1. Eliminating the Middleman

In-house fabrication of custom, specialty, and industrial products removes the middlemen that would normally be involved in a project. By eliminating the need for a fabrication vendor, we can oversee your project from start to finish. We know the status of your fabrication products at all times, decreasing the potential for complications along the way. 

2. Streamlining a Project

As we can oversee the entire job, having an in-house fabricator means that our customers’ projects are streamlined. When fabrication is outsourced, third-party vendors have their own timelines in mind, which may not be aligned with the contractor’s or the customer’s expectations. Our fabrication service allows for the efficiency, accuracy, and quality that our customers expect. 

3. Having Access to Efficient Customization

When your contractor outsources fabrication services, another person is added to the mix. However, when working with a roofer equipped with in-house fabrication, customers can communicate with them directly. This direct communication makes customization an easier process for the customer, as nothing is lost in translation.

4. Fitting Projects into A Smaller Budget

Outsourcing fabrication in a roofing project takes time and money. When a roofing contractor can take out the middleman, the company doesn’t spend as much, and therefore can pass that savings along to their customers. 

Commonly Asked Questions

Commercial roofing fabrication is not a topic that people outside of the roofing industry usually know much about—until they need it. Here are a few of the most common questions we hear from our customers. 

What is metal fabrication?


Fabrication is the process used to cut, assemble, or otherwise form sheet metal into a finished product.

What is customized metal fabrication?

Customized sheet metal fabrication is the process of creating individual sheet metal components for a specific project, which is more effective and of a higher quality than mass-produced sheet metal.

What types of metals are used in fabrication?

Most commonly, the following metals are used in fabrication: aluminum, stainless steel, copper, prefinished steel, and galvanized steel.

Do fabricators help with design?

Yes, however, many fabricators charge for design services. Maxwell Roofing & Sheet Metal, Inc., on the other hand, never charges for design services, providing our customers with all custom sheet metal fabrication.

Type of Products Created by Commercial Roofing Fabricators

Maxwell Roofing & Sheet Metal, Inc. provides the following fabrication products:

  • The custom fabrication of architectural metal roof systems, as well as the fabrication of aluminum, stainless steel, copper, prefinished steel, and galvanized steel
  • The specialty fabrication of spires, finials, weathervanes, cornices, gutters, and column covers
  • The industrial fabrication of safety guards, containers, volume pieces, and HVAC curbs and adapters

Contact Maxwell Roofing & Sheet Metal, Inc. today to learn how our in-house roofing fabrication service can streamline your next commercial roofing project.

The Top Trends to Watch in Commercial Roofing

Posted on by Kathleen Maxwell

As technology continues to develop, the commercial roofing industry develops along with it. Technology advancements have made roofing work safer and more efficient. By following the top trends, roofers can stay ahead of the curve, providing their customers with the highest quality service. Here are five of the top trends in commercial roofing technology that your roofing contractors should be aware of. 

5 Trends in Commercial Roofing Technology

1. Project Management Software

Software engineers have made it possible for roofing contractors to track and quote their projects, communicate with their customers, and keep a close eye on their progress from start to finish. Top companies utilize the latest software that can help them to improve their processes and pass that efficiency and cost-savings along to their customers.

One tool used by Maxwell Roofing is The EDGETM, an innovative estimating tool that allows for efficiency and consistency in our quoting process. With this software, we’re able to streamline project estimations to provide customers with fast and precise quotes.

2. The Increasing Use of Drones

The demand for drones is on the rise within the commercial roofing industry. They allow roofing companies to identify and analyze damages without sending roofers on the job. By using drones, roofers can quickly see parts of a building that may usually be difficult to access and can keep a roofer from being in a potentially dangerous situation. This process is also much faster than a person climbing on top of the roof to search for and investigate an issue. Overall, we’ve seen the use of drones increase exponentially in the past few years and can only expect that as drone technology becomes more advanced, that the increase will continue.

3. Solar Panels on Commercial Roofs

The solar power industry has been on the rise for the past several years, and, with that, solar roof panels have become a widespread trend across the country. Commercial buildings of all sizes have used solar panels and even solar shingles to reduce their carbon footprint and energy expenses. As solar energy becomes more mainstream, the options for solar power integration become more cost-effective and accessible in the commercial roofing industries.

4. Cool Roofing

Another environmentally-conscious option, cool roofs are an increasingly popular choice among developers. Cool roofs are more reflective and absorb less heat than other roofs, lowering the internal temperature of a building while decreasing energy expenses. This type of roof offers building tenants increased comfort thanks to lower internal temperatures, and building owners enjoy the decrease in HVAC expenses usually related to extreme heat.

5. Green Roofing

Green roofs are a trend among many urban, environmentally-friendly buildings. This type of roof incorporates soil, vegetation, and waterproofing layers to add live trees and other plants that will grow on the rooftop. Much like a cool roof, a green roof can protect a building from high temperatures, due to the insulative qualities of its vegetation and layers. With green roofs, companies can lower the internal temperature of their buildings, lower energy expenses, and make a statement to its environmentally-conscious audience. 

Your Source for Commercial Roofing Technology

Got questions about how commercial technology can help your company’s roofing needs? Contact Maxwell Roofing & Sheet Metal, Inc. today to learn more about our commercial roofing technology services.

Why The EDGE™ Estimating Software is Key to Consistency

Posted on by Kathleen Maxwell

John Maxwell, President of Maxwell Roofing & Sheet Metal, Inc., is all about quality. It’s the value that our company was built on from the beginning, and he carries it through day after day. A tool that helps us maintain our quality service standards is The EDGE™. This estimating software allows our teams to quickly and accurately scope a project, saving us time that we can put back into serving our customers. 

A popular roofing contractor news site, Roofers Coffee Shop, interviewed our own John Maxwell to learn more about how our company began using this software and how it’s helped us in our day-to-day operations. Thanks to The EDGE™, our team can provide customers with consistent estimates every time. The tool helps us analyze and calculate each job based on the same standards and pricing, ensuring that we are quoting accurately and quickly. 

“With The EDGE™, we can afford to be very accurate because it speeds up our process and it allows us to be that detailed and that careful, while still being productive,” says Maxwell.

We invite you to read the full article on Roofers Coffee Shop’s website. 

 Contact Maxwell Roofing & Sheet Metal, Inc. today to request a quote.

5 Tips for Commercial Roof Budgeting During COVID-19

Posted on by Kathleen Maxwell

As companies evaluate their budgets amid the COVID-19 pandemic, one thing is clear: priorities have changed. You’re focused on changing business operations, health and safety regulations, and your employees’ and customers’ immediate needs. Throughout these constant changes, it may not feel like the year to invest in your commercial roof. However, continuing to invest in quality materials and consistent roof maintenance can prevent costly repairs down the road and improve the integrity of your building. 

To help you make room in your commercial roofing budget during COVID-19, here are a few things to consider. 

5 Commercial Roof Budgeting Tips 

1. Opt for a modified service.

If your current roofing services no longer fit your needs or are outside of your budget, consult with your commercial roofing partner to discuss new options. At Maxwell Roofing, for example, we saw a need for a new monitoring service that was flexible enough to mold to changing business operations.

Through Maxwell Monitors, we monitor your building so that you aren’t left to deal with surprise damages or repairs. Whether your building is currently unoccupied or it’s business as usual, there is a service plan to ensure that you have the help you need to maintain your facilities.

2. Talk with your roofing contractor about your budget.

The best commercial roofing contractors have your best interests in mind. If your budget is changing, your contractor can talk you through other possible options based on what your roof needs and how much your business can afford. Your roofing contractor is your partner, and as such, they succeed when you are satisfied with your service and your budget.

3. Focus heavily on inspections and maintenance.

Frequent roof inspections and maintenance are two areas that can reduce your budget significantly. By identifying potential issues and maintaining your roof, you are extending the lifespan of your roofing investment, saving you time and money. Your roofing contractor can help you set a maintenance schedule that works for your business.

4. Invest in quality materials and craftsmanship.

Quality materials and craftsmanship will both go a long way toward building a roof that will withstand the test of time. Investing in these things upfront will prevent untimely repairs and premature roof replacement, improving your budget for the long-term.

5. Work with a contractor that can streamline your project without sacrificing quality.

Contractors who have been in the commercial roofing industry for decades have fine-tuned their processes. Their teams are trained and prepared, they’ve seen every project and material type, and some even craft their materials in house. Partner with a roofing contractor with years of experience who can thoughtfully design your project and timeline, saving you money by not cutting corners and streamlining their processes. 

Contact Maxwell Roofing & Sheet Metal, Inc. today to learn how we can help you adjust your commercial roofing services amid the COVID-19 pandemic.

How to Prepare Your Commercial Roof for Summer Heat

Posted on by Kathleen Maxwell

As we’re enjoying the mild temperatures of spring, summer is right on its heels. It’s getting warmer by the day, and soon enough, the extreme temperatures of summer will be here. Now is the time to consider how you will prepare your commercial roof for the summer heat and humidity—before they begin to deteriorate your roof’s materials. In this article, we’ll share how the summer heat can damage your commercial roof and what you can do to protect it.

How Summer Heat Can Damage Your Commercial Roof

Summer heat and humidity pose a significant threat to the integrity of your commercial roof. Here are a few of the issues that you must be on the lookout for throughout the summer:

Thermal Shock—Summer temperatures rise quickly during the day, and fall quickly at night. Severe temperature changes, known as thermal shock, can cause your roof to warp or create gaps over time.

Sun Damage—The sun degrades roofing materials if they aren’t properly treated, which can cause bleaching or blackening of the roof.

Drying—When roof linings or structural materials dry out from the heat, they become brittle and crack. If left untreated, those fractures can damage the structural integrity of the roof or degrade its waterproofing materials.

Moisture Retention—Where the summers tend to be humid, commercial roofs are at high risk for retaining moisture. Water patches can cause leaks and, if left unfixed, can lead to roof collapses.

Popped Seams and Loose Screws—The combination of high heat, harsh UV rays, and an expansion and contraction of the roof surface can lead to popped roof seams and loose screws.

How to Prepare Your Commercial Roof for Summer Heat

Your primary defense from the summer heat is a regular roofing inspection. Important throughout the year, inspections allow your roofer to mitigate issues before they snowball into serious, and costly, damages. An inspector will look at the interior and exterior of your building to identify signs of weather damage and normal wear and tear. 

We mentioned a few potential heat damages in the section above. Here are other signs of damage an inspector might find:

  • Water stains on the walls and ceilings
  • Cracks in the walls or roof materials
  • Loose or buckled flashing
  • Gaps in caulking around penetrations or masonry panel joints
  • Cracks or blisters in the membrane
  • Loss of UV reflective granules

Any of the damages we’ve discussed could have been caused by heat or will be made worse throughout the summer as temperatures increase. Regular inspections are crucial to catch these issues early and extend the lifespan of your commercial roof. Proactive maintenance like this allows your business to get more value out of your roofing investment, saving your budget. 

As you plan for your next building project or your next roof replacement, talk to your roofing professional to choose the best materials for your region and the typical weather conditions.

Contact Maxwell Roofing & Sheet Metal, Inc. today to get a quote on your next commercial roofing project. Our team of experts is here to help you choose the materials that best fit your building’s needs.

5 Commercial Roofing Best Practices

Posted on by Kathleen Maxwell

A commercial roof is a significant investment in your building. As such, you want to be certain that the company you choose has your best interests in mind throughout the entire project. From the initial quote all the way through to maintaining your roof’s integrity, it’s vital that every step is handled properly. 

Safety, efficiency, and responsiveness are key when choosing a roofing partner, so we’re sharing a few commercial roofing best practices that will help you choose the right roofing company for your business. 

5 Commercial Roofing Best Practices

1. A Responsive Roofing Team

Commercial roofing installation and maintenance are very involved processes. For that reason, many roofers exclude their customers from the process—sometimes so that they can cut corners without the customer noticing. The best roofing partner, however, will include you and keep you informed throughout.

Transparency is a sign of a quality roofing contractor. Ensure that you’ve talked through your questions and concerns with your prospective roofing company before hiring. Their responsiveness to your questions will go a long way in helping you trust them with such a large investment.

2. A Focus on Safety

Reputable commercial roofing contractors follow OSHA’s safety guidelines closely. Human lives are no light matter; the company you choose must have guidelines in place to keep their workers safe. Safe job sites are a sign of a company that cares about its employees and its customers by extension.

3. Routine Inspections

Your roof can sustain potential damage from normal wear and tear. Roofing companies that are concerned with extending the life of your investment will insist on routine inspections. These inspections are to identify possible damages, even seemingly-small damages, that should be repaired before they snowball into larger, more expensive issues.

4. Proactive Maintenance

In line with the routine inspections we mentioned in the previous point, proactive maintenance is another essential element that will extend your roof’s lifecycle. Maintaining your roof proactively, rather than reactively, prevents damage down the line. Every year that you extend your roof’s life is another year that your business can keep a roof replacement off the budget.

Tip: Maxwell Roofing & Sheet Metal, Inc.’s MAXCare® program is the most comprehensive roof management program in the industry. With a customer engagement portal, MAXCare® gives you the tools to stay on top of inspections, maintenance, reports, invoices, and more.

5. An Emergency Helpline

When an issue does arise, such as a leak in your roof, a 24/7 emergency helpline is a much-needed resource. Roofing companies that offer emergency services are those that are more than a contractor; they’re your roofing partner. When you need them the most, you want them to be there to help—before the damage continues to worsen the structure of your roof or building. 

These five best practices are the foundation of the best commercial roofing partner for your business. Contact Maxwell Roofing & Sheet Metal, Inc. today to discuss your commercial roofing needs or to get a quote. Our team of experts is here to answer your questions and walk you through what you may need and how to get started.

5 Eco-Friendly Commercial Roofing Options

Posted on by Kathleen Maxwell

When companies make the decision to go green, roofing is probably not the first thing on the list. However, the materials used on a commercial roof can have a big impact on the overall eco-friendliness of a building. 

Here are a few options for creating an eco-friendly commercial roof:

Green Roofing

Possibly the most eco-friendly of all commercial roofing types, green roofs put vegetation directly on the roof surface over a waterproof layer. These roof plants have a number of environmental benefits, including air purification, carbon sequestration, and purifying runoff. The main advantage of green roofs, however, is that they help reduce the temperature of the building and the surrounding area, making them great for urban areas that have problems with heat sequestration. These roofs can also help regulate building temperatures and lower electricity bills.

Cool Roofs 

Cool roofs are one of the fastest growing segments of the roofing industry. The term “cool roof” refers to a roof painted white or a very light color. This color reflects sunlight better than darker roofs, keeping buildings cooler and allowing them to become more energy-efficient.

Rooftop Solar

Solar panels allow buildings to generate their own electricity and can sometimes even pump additional energy back into the grid. Over time, solar panels can also help companies save money. Adhering solar panels to a roof can be a complex and expensive task that should always be done under the supervision of a roofing professional.

Recyclable Materials

Many of the materials used for roofing can come from recycled elements like metal, which can be taken from the scrap yard and repurposed for a roof. Old roofing materials, such as reclaimed shingles, can often still be used on a different building. Rubber roofs are often made from old belt tires. When using new materials is necessary, choose one that can be recycled or sustainably disposed of after the roof needs to be replaced, like metal or rubber.

Durable Materials

The longer something lasts, the better that is for the environment. Using durable roof materials generates less waste and requires the use of fewer prime resources. A long-lasting roof is also a huge financial benefit to businesses, as they won’t need to replace their roof as frequently. Durable roof materials include metal, rubber, and a number of other options.

Your Trusted Partner for Eco-Friendly Commercial Roofing

Maxwell Roofing & Sheet Metal, Inc. has experience with all types of eco-friendly roofing options. To learn more about using your commercial roof to go green, contact the Maxwell team today.

What to Know About Commercial Rooftop Bars or Decks

Posted on by Kathleen Maxwell

Rooftop bars and decks are becoming popular features in city buildings, as restaurants and hotels look for new and creative ways to provide their guests with a unique experience. Rooftop patios are appealing, but they can put additional strain on a commercial roof.

 For building owners planning a rooftop bar, there are a few additional things to consider when planning for roof construction: 

Maintenance is still important.

Rooftop bars are doing double duty as a commercial roof and an entertainment space. It needs to be water-tight, fireproof, and support certain equipment like a regular roof, while also being able to accommodate large amounts of people. While it may be tempting to treat a rooftop patio like an extension of the interior of the building, it needs to be maintained by a roofer. Only a roofer will know the proper way to check for leaks and maintain other roofing equipment.

It’s not the same as a ground-level patio.

Designing an outdoor roof space isn’t the same thing as designing one on the ground level. Designers must ensure that the roof itself has enough support before they even start laying plans for the deck. For this reason, rooftop decks should be planned with the help of a roofing company and a structural engineer to ensure the structure can handle the projected plan.

Rooftop features are exposed to the elements.

Just like regular patios, rooftop patios are constantly exposed to the elements. Outdoor spaces need to be constructed from materials that can stand up to rain, snow, and wind. This is doubly true of a rooftop patio, which is generally more exposed and needs to be durable enough to protect the structure underneath it.

Drainage can be difficult.

Commercial roofs typically are not completely flat. It’s best that they have at least a slight slope, so that water will drain off the roof. Moisture pooling can damage a roof and eventually lead to leaks or other damage. This drainage requirement limits design options for rooftop decks and can make it difficult to plan them properly.

Rooftop patios are expensive.

Creating a rooftop deck or patio can be very costly for the building owner. While this expense can be daunting, it’s important to remember that rooftop patios add value to the building and can help attract additional customers. Some studies also show that patrons on rooftop bars stay longer at a bar or restaurant than they do at venues without a rooftop space.

Don’t forget the special equipment.

Commercial roofs often house special equipment like HVACs, but adding a patio or deck opens up even more options for the type of equipment a roof may need to house. Rooftop pools, hot tubs, or fountains can be especially challenging to design and maintain as they can create moisture that may damage the roof.

 While construction and maintenance on a rooftop patio can be challenging, the rewards are often worth it. Contact Maxwell Roofing & Sheet Metal, Inc. today to start designing your outdoor rooftop space with the right roofing partner.

How Commercial Roof Diffusers Can Help Regulate Building Temperatures

Posted on by Kathleen Maxwell

Heating and cooling a large commercial building can be a daunting and expensive endeavor. But managing temperature in a building doesn’t have to involve creating an entire duct system to move air.

 By making some simple changes to a commercial roof’s HVAC system, a building can use a diffuser system to pull air into a room for a single point and spread it around a room. Here is what air diffusers can do to control the temperature in a large building:

Conditioned Air In, Building Air Out

Rooftop air diffusers are used to bring conditioned air into a building from an HVAC unit and then return air back to the rooftop. Diffusers are an excellent delivery system for air and an alternative to a complex duct system.

Different Styles for Different Rooms

Every type of room is unique, and air may need to spread throughout an open space in a different pattern depending on its use. Air diffusers come in a number of different styles. The main types include slot diffusers that distribute air evenly along one strip, jet diffusers that push air into a room, and cone diffusers that release air in a radial pattern outward from the vent.

Simplifying Ceiling Installation

Unlike vents, diffusers can be combined with multiple pieces of overhead equipment in the same area. This makes it easier to install diffusers than other types of heating and cooling equipment.

More Temperature Control

Many heating and cooling systems require that several rooms be incorporated into the same temperature zone. In some types of buildings, this can cause discomfort to occupants. Certain types of electronic diffusers can allow for more flexibility in air control with a thermostat in each individual room.

Consistency

Because diffusers provide air from a single source, it provides more consistent air flow than other types of ventilation systems. Consistent air flow typically means more consistent temperatures, which keeps building occupants more comfortable. 

Expert Knowledge for Commercial Rooftops

Like all heating and cooling equipment, rooftop air diffusers require specialized knowledge to install. Because diffusers require the use of a rooftop HVAC system, it’s essential to consult a professional roofer when designing and installing it. Only a roofer has the necessary qualifications for installing a roof curb for a diffuser.

 To learn more about rooftop air diffusers and how to regulate the temperature of a commercial building, contact Maxwell Roofing & Sheet Metal, Inc. today.

Commercial Roof Terminology 101

Posted on by Kathleen Maxwell

As in any industry, roofers like to throw around specific terminology when they talk about their craft. Because roofing is so complex and specialized, roofers need to use this language, but it can be difficult for customers that are unfamiliar with the industry to understand.

Before you start working with a roofing company, it’s good to brush up on some basic terminology. Here are some of the most useful roofing terms and their definitions:

Roofing Materials and Components

  • Bitumen—Bitumen is a component of asphalt or coal tar, which keeps the roof waterproof. And while it is flammable, it does have a decent fire rating.
  • Built-Up Roof Membrane—Known as BUR for short, built-up roofing has been around for more than 100 years and uses multiple layers of bitumen in order to increase waterproofing and durability. BUR is not as popular in today’s construction, due to costs. Single-ply membranes are much more cost-effective than BUR installation.
  • Curb—This is a raised roofing component that is used to raise equipment above a roof surface. These typically surround things like fans, HVAC units, vents, or skylights. Curbs need to be regularly inspected and maintained to ensure that they remain in good condition.
  • Deck—The roof deck is the surface that everything else goes on top of. It’s the first layer that sits right on the joists. This material is often made of concrete, metal, or plywood. Protecting the roof deck is critical for the health of a commercial roof.
  • Envelope—The envelope refers to the waterproof seal that protects the base of a roof and a building. A building’s envelope is adhered onto a roof itself and is a crucial component of any roofing system.
  • Ethylene Propylene Diene Monomer—Also known as EPDM or rubber roofing, Ethylene Propylene Diene Monomer roofs are a cost-effective approach to a new roof system and are composed of recyclable materials. Though cost-effective, EPDM is not necessarily known for its durability in the same way as BUR roofs.
  • Flashing—Usually made of sheet metal, flashing is used on the edge of roofs to keep it covered and weatherproofed. Flashing is also used around roofing equipment like HVACs or near drains and skylights to keep those areas watertight.
  • Galvanized Steel—Iron in steel will rust if it isn’t coated. Galvanized steel is coated in zinc so that it does not corrode or rust. Many metal roofs use galvanized steel due to its strength and durability.
  • Polyvinyl Chloride—Also known as PVC, polyvinyl chloride roofs are a plastic material that sits on top of a roof and has some of the highest ratings for durability, fire-resistance, longevity, and waterproofing. These types of roofing systems tend to be more expensive than other options. PVC is valuable on roofs that contain grease emissions, as the grease will not eat through the membrane like other single-ply roof systems.
  • TPO—Short for short for Thermoplastic polyolefin, TPO is one of three single-ply roof systems, along with EPDM and PVC (mentioned above). TPO is a more cost-effective alternative with potentially high-energy ratings due to its white reflectivity.
  • Vents—Vents are any opening used to allow air or vapor to leave a building. Vents should be carefully planned out with roofing contractors, so they don’t become blocked or made ineffective.
  • Drip Edge—Ensures correct water run-off and protects the roof’s edge.
  • Roof Plane—The defined four separate edges of the roof area.

Roof Problems

  • Ice Dam—Ice dams are walls of ice that form on a roof when water or snow freezes. They can cause leaks in a building if left unmanaged.
  • Thermal Stress—When temperature changes, roof components will expand and contract. This can lead to damage over time.
  • Water Infiltration—When water or even a small amount of moisture gets into your building, it’s called water infiltration. These leaks require immediate attention.
  • Wind Uplift—Strong winds can cause a section of a roof to rise. If the roof is not properly sealed, it can cause a section of the roof to blow off.

Your Roofing Terminology Interpreters

Roofing terminology can be useful to anyone investing in a commercial roofing system, but the  Maxwell Roofing & Sheet Metal, Inc. team is happy to walk you through every component of your roof in more accessible terms. To learn more about how we can help get you acquainted with the roofing business, contact us today.

Do’s and Don’ts of Low-Slope Commercial Roofing

Posted on by Kathleen Maxwell

When it comes to commercial buildings, low-slope roofs are the most cost-effective and space-efficient roofing options. For these reasons, it’s rare to see a factory, warehouse, or grocery store with a sloped roof. While there are many advantages to a low-slope roof, this type of structure also presents some issues that commercial building owners should be aware of.

Here are the basic do’s and don’ts about owning and maintaining a low-slope commercial roof:

Don’t…

  • Ignore the maintenance schedule—With a low-slope roof, a small problem can become a big problem very quickly. Low-slope roofs don’t flush debris or moisture as easily as pitched roofs. Because of their large surface area, they can easily conceal problems. This makes regular maintenance and inspections even more important for a low-slope roof. 
  • Wait for repairs—Because low-slope roofs are so exposed, damage can get worse quickly. When there is damage on a low-slope roof, it’s important to get it taken care of as soon as possible before a small tear becomes a giant leak.
  • Make the roof overly accessible—Roofers and building contractors need access to your roof, but that doesn’t mean every person should be able to go up there. If someone doesn’t have official business on the roof, don’t give them access. High traffic on a low-slope roof can cause damage, not to mention it being a safety hazard.

Do…

  • Clean the roof regularly—A little mess on your roof may not seem like a huge issue, but it can become a serious problem for a low-slope roof. Debris, dirt, and grime don’t flush off a low-slope roof as easily as a roof with a pitch. Over time, filth can build up on a roof, clogging drains and even causing leaks. Regularly cleaning a low-slope roof will help your building look nice, and it will prevent problems.
  • Give water an escape route—When designing a low-slope roof, make sure not to create places that will retain water. Moisture build up is one of the biggest risks with a low-slope roof, and having a proper drainage system is critical to preventing leaks. Be sure to consult a professional roofer about drains and other equipment you’ll need to guide water off the roof’s surface.
  • Get on a consistent inspection plan—A maintenance schedule for a new low-slope roof should begin the day after it’s finished. Regular inspections and being consistent with minor repairs are the only way to ensure that a low-slope roof stays healthy. By working with a roofing contractor, you can get enrolled in a roof management program that will predict when you’ll need roof repairs.

There’s a lot to consider when getting a new commercial roof. Let the experts at Maxwell Roofing & Sheet Metal, Inc. help. For a consultation, contact Maxwell today.

The Top Misconceptions About Commercial Roofing Construction

Posted on by Kathleen Maxwell

When it comes to commercial roofing, there can be a lot of confusing information out there. Since commercial roofs are often complicated to construct and maintain, it’s easy for bad roofing companies to keep their clients in the dark so they can cut corners or over charge.

Here are a few common misconceptions about commercial roofing construction to help you know what to look for when searching for the best company for the job:

The cheapest option is the best option.

Commercial roofs are expensive, and it can be tempting to choose the cheapest option. It’s just a roof, right? The problem with this line of thinking is that inexpensive could mean that you’re sacrificing quality or that important items are missing from the scope that will end up needing to be added during the job, resulting in a change order. 

Instead of just looking at the price when comparing quotes for a roofing job, be sure to look at a roofing company’s reputation. Reputable roofing companies with many years in business have gotten to that point because they do their jobs well and fairly price their work.

More is better.

It’s easy to fall into the trap of thinking that the more you put into a roof, the better it will be. But, it’s not just the quantity of material that makes a roof durable, it’s finding someone with the technical know-how to use roofing materials properly. A prime example of this fallacy is with insulation. Many people think that the more insulation stacked onto a roof, the better and more energy-efficient it will be. In fact, too much insulation can actually damage a roof. Excess insulation can trap moisture, which can attract mold and eventually cause leaks. Only professional roofers know the right way to use roofing materials.

If it doesn’t seem broken, don’t fix it.

If your roof doesn’t have a leak or a visible hole, then you may think it isn’t in need of a repair. Unfortunately, commercial roofs can have many hidden problems that aren’t easily visible to the naked eye. Hidden moisture can cause damage to a roof’s substrate over time, which can eventually lead to more obvious and expensive damage.

The best way to prevent major roof damage is to put a maintenance plan into place as soon as a commercial roof is installed. Preventative maintenance and inspections can catch small signs of damage early when they are much easier and cheaper to fix. Just because your roof isn’t leaking doesn’t mean it can’t use some care.

All commercial roofs are the same.

Few people realize how complex commercial roofs can be and think they all function the same way. There are many different materials and designs that a commercial roof can adhere to, and a good roofer will be able to walk their clients through all the options. 

Any maintenance worker can handle a commercial roof.

Your handyman or contractor may be great at his or her job, but roof construction and maintenance requires specialized skills. Using anyone other than a trained roofer on a commercial roof is a recipe for disaster. 

Maxwell Roofing & Sheet Metal, Inc. prides itself on customer service as much as construction expertise. When you choose the Maxwell team, you can be sure you’ll always have correct and up-to-date information about your roof. To learn more, contact us today.

A Look at the Various Types of Commercial Roof Materials

Posted on by Kathleen Maxwell

No two businesses are alike, and neither are any two commercial roofs. Commercial roofs will differ from each other from the equipment they hold to the type of materials that make up their composition. Every kind of roof and roof material has its pros and cons. 

Here, we will look at some of the most common types of materials used on commercial roofs and explore the advantages and disadvantages of each one:

Polyvinyl Chloride Membranes

Known in the roofing business as PVC, Polyvinyl Chloride Membranes are one of the most popular commercial roofing materials. PVC roofs are made up of two layers of roofing material with a polyester layer in the middle for reinforcement. PVC is popular because it is extremely durable and long-lasting. It is also resistant to fire and moisture. The main downside is that PVC can be expensive compared to other roof materials. The material can also be difficult to repair when it ages.

Ethylene Propylene Diene Monomer

EPDM is commonly known as rubber roofing. This roofing material is easy to install, lightweight, long-lasting, and is one of the most inexpensive roofing materials. While EPDM roofs will last a long time in perfect conditions, they do puncture easily. Rubber roofs can also spring leaks easily if they are not properly adhered and leaks are difficult to detect in this material. EPDM is also not considered to be very aesthetically pleasing for buildings where the roof will be visible.

Metal Roofs

Many different kinds of metal can be used in commercial roofing from copper to galvanized steel to aluminum. Each type of metal has its own advantages and disadvantages but, generally, metal roofs are among the most durable and long-lasting roof options. Metal opens up a whole world of design options for a building, and the material is usually used for buildings where looks are a concern. Metal roofs also tend to be more fireproof than other types of roofing material, but it can be expensive.

Thermoplastic Polyolefin

In most cases, thermoplastic polyolefin, or TPO, is the cheapest roof material available. TPO is similar to both PVC and EPDM, but it is 100 percent recyclable. TPO is a lightweight membrane that is typically heat-welded at the seams rather than adhered like EPDM—however, it can also be mechanically fastened. This welding makes TPO more resistant to leaks than EPDM, but the material also has many disadvantages. TPO is prone to shrinking and cracking. The material is also not fire-resistant. 

Spray Polyurethane Foam

SPF is a plastic that is sprayed out as a foam that then solidifies and expands over a rooftop. This foam seals off gaps on the roof and is extremely insulated, helping owners save on energy bills. SPF is typically layered onto a roof underneath another roof coating. Applying SPF is a specialized skill, and not all roofing companies offer it. Applying and maintaining this material can be expensive.

Because this type of roof is difficult to repair and replace, Maxwell strongly recommends against having this type of roofing material installed. 

Asphalt

Asphalt is an older method for commercial roofs. The material is rolled out and pressed onto a roof deck. Asphalt roof systems are typically more expensive than PVC, EPDM, and TPO but are also more durable and long-lasting. They are very tough and puncture-resistant due to the multiple plies included in the system. This type of material is recommended for manufacturing plants or any roof that will have roof traffic or penetrations. 

Our roofing experts at Maxwell Roofing & Sheet Metal, Inc. are committed to helping every client figure out the best type of roofing material for their project. To learn more, contact Maxwell today.

What to Know About the Maxwell Roofing Experience

Posted on by Kathleen Maxwell

Unlike other basic roofing companies, Maxwell Roofing & Sheet Metal, Inc. is a one-stop shop for all commercial roofing needs. We do everything from design and fabrication to construction and maintenance, and we do it all with the most professional and quality-focused team of roofers. Here’s what our customers can expect for every step of their roof’s life with Maxwell Roofing.

Fabrication

Sheet metal is a critical component of any commercial roof. While most roofing companies buy pre-cut sheet metal, Maxwell fabricates its own. Our fabrication shop allows us to create custom materials to fit any roof design. While other roof companies limit their customers to mass-produced components, Maxwell can create the best components for the job. On top of it all, Maxwell’s design services are free.

Construction

With nearly 70 years in business, Maxwell Roofing has installed just about every type of roof system and design you can imagine. We can do everything from traditional single ply to specialized green roofs and patios. Maxwell has all the certifications and skills you would expect in a good roofing company, but what we really pride ourselves on is our service to customers. All of Maxwell’s employees are trained not only to do their jobs right but to explain their work to customers in a clear and professional manner.

Maintenance

For Maxwell roofers, a roof’s construction is just the beginning of a long relationship. All commercial roofs should be maintained properly in order to last, and Maxwell has the best maintenance plan in the business. MAXCare® allows property managers to track the maintenance schedules and inspections of all of their roofs in one easy-to-use online portal. Maxwell inspectors use industry-leading reporting to inform building managers about exactly what is going on with each roof. The program has forecasting tools built in to limit surprise expenses and help a roof last for its full expected life.

Emergency Service

Even with the best materials, construction, and maintenance, roof accidents are still bound to happen every once in a while. MAXCare® customers have 24/7 access to a dispatcher in case of an emergency. Fast repairs can prevent further damage to a roof in an emergency.

Maxwell Roofing & Sheet Metal, Inc. isn’t just a roofing company; they are a partner throughout the entire life of a commercial roof. To learn more about how Maxwell can help with your commercial roofing project, contact us today.

A Beginner’s Guide to Roof Recover Systems

Posted on by Kathleen Maxwell

It can’t be said enough: preventative maintenance is the best way to protect a commercial roof and make it last longer. Most major roof repairs can be prevented by following this important guide, but if you’ve lapsed on your maintenance or inherited roof problems after buying a building you may need to consider a roof recovery.

A roof recovery system uses a new membrane over the existing roof. These systems can be installed on roofs with damage, but only if the structural integrity of the roof deck is still sound. For many leaks and other types of damage, roof recovery may be the best option, but there are some things anyone considering a major change to their roof should know about.

Roof recovery systems are more affordable:

Reroofing requires stripping every part of the existing roof down. You have to tear off the insulation, membrane, and flashing all the way down to the roof deck. This is a time-consuming and expensive process. Because roof recovery systems also use the existing insulation and other roof materials, there is less to replace, making it more cost-effective.

Roof recovery systems are considered more environmentally friendly:

By reusing the existing roof materials, less new raw materials go into roof recovery. This isn’t just good for your wallet, but it’s also beneficial for the environment.

The age and amount of damage can limit the effectiveness of a roof recovery system:

Roof recovery systems are cheaper than a reroof, but they aren’t inexpensive. If a roof is already reaching the end of its life or has significant damage, it may be worth the extra money to just get a new roof that will last longer. Though this costs more up-front, it may save money in the long run.

Excessive moisture can make a recovery unviable:

While many types of damage can be papered over with a roof recovery, extreme moisture intrusion cannot. If the insulation or roof structure has gotten wet, putting a new roof over the existing one will only exacerbate the problem. It’s possible to remove moisture from some parts of the roof and replace wet insulation, but it’s important for roofers to use thermal detection to attempt to discover how much of the roof insulation is contaminated. If too much of the roof is wet, it may be more cost-effective to replace the roof. 

Consider the roof deck:

Without pulling up the existing roof, it’s impossible to adequately examine the condition of the roof deck. A damaged roof deck will eventually mean that the roof needs to be replaced and can render a roof recovery system ineffective. If there is reason to believe that the roof deck has been damaged, it may be necessary to replace the roof. 

Only a roofer can determine if a recovery is appropriate:

The best way to understand if your roof is best suited for a recovery or a replacement is to consult a reputable roofing company. Maxwell Roofing & Sheet Metal, Inc. has decades of experience in both roof recoveries and replacements. To find out more, contact us today.

Best Practices for Commercial Roof Drain & Gutter Debris Removal

Posted on by Kathleen Maxwell

Leaves and small debris may not seem like something that can damage a hardy commercial roofing system, but if left alone these little messes can turn into major problems over time, causing leaks and other damage. Regularly cleaning gutters and roof drains should be an integral part of any roof management program. Here are some tips for keeping those roofs sparkling clean:

Know your draining system

You’ve probably heard of gutters, but what is a roof drain? Roof drains are typically used on large commercial roofs to drain from the interior part of the roof and not just the edges. Whether you have gutters or a roof drain will change the frequency and type of debris removal that your roof requires. A professional roofer should be able to immediately identify which type of draining system a roof uses and to remove debris accordingly.

Safety first

Whether you’re the one going up on the ladder or you paid a professional to do the job, safety is the most important consideration when removing debris from a roof. Proper safety gear like goggles, gloves, and safety tie offs should be employed during the entire process. It’s also important to consider how the debris will be removed. Throwing leaves and sticks off the side of a roof can be hazardous to people below and workers should consider using bags to store the debris and remove it safely.

Watch out for clogs

A debris cleaning is a great time to examine the gutter and drain systems for clogs and wear and tear. When cleaning a roof, you should also water-test drains and gutters to ensure that moisture on the roof is able to escape properly. Check for loose bolts and screws on gutters, and examine flashings, sealants, and seams for problems. Not just any maintenance worker can do this kind of detailed inspection so it’s important to call in a professional at least a few times a year to make sure everything is working properly.

Prepare for winter

What is just a pile of damp leaves in the fall can become a frozen drain blockage during the winter. Small amounts of water pooling can also become an issue as water seeps into a roof and then freezes and expands. Just because roof debris seems innocuous in the summer doesn’t mean it won’t be an issue later on. Anticipating the change of seasons is an important detail in roof maintenance.

To learn more about how Maxwell Roofing & Sheet Metal can help keep your commercial roof debris-free, contact us today.

Understanding the Connection Between Insulation & Commercial Roofing

Posted on by Kathleen Maxwell

Everyone knows that a roof keeps buildings dry, but many might not realize the role roofs play in keeping a building warm. Insulation is a critical part of any roofing system, but the bigger the building, the more susceptible it is to temperature change. This is what makes proper insulation so important for commercial buildings in particular.

What Does Roof Insulation Do?

Insulation is a special material that sits between a roof’s outer layer and the waterproofing layer and/or deck. While there are many different types of insulation, they all work to protect a building from the elements outside. Here are a few things that roof insulation does for a building:

  • Regulates temperature: Insulation’s primary purpose is to prevent heat transfer between the building and the outdoors. Insulation seals the cold air out of a building in the winter and traps cool air inside in the summer, keeping the building at a comfortable temperature.
  • Reduces energy costs: Insulation seals out nasty weather, meaning that an HVAC system has less work to do to keep a building at an acceptable temperature. With insulation, just a little bit of temperature modification can go a long way because it will stay in the building longer without escaping through unsealed parts of the building.
  • Provides fire resistance: Most insulation is fireproof and can help dampen flames or restrict their spread in case of a fire. Some building codes require insulation in some cases to improve a building’s fireproofing.
  • Provides moisture protection: Insulation provides another line of defense between outdoor moisture and a building’s interior. Using the proper form of insulation can help prevent condensation under the roof membrane.

Proper Roof Insulation

Insulation goes into almost every building, but not every contractor knows how to insulate a roof properly. While some homeowners may install insulation themselves, this process becomes much more complicated with commercial roofs. It’s unlikely that a contractor or facility manager would know how to insulate a metal roof or how to insulate a concrete roof.

Improperly installed insulation can lead to leaks, moisture problems, and diminish a building’s ability to retain a comfortable temperature. With any insulation job, the most important thing is having the right roofing partner to avoid problems in the future.

Contact Maxwell Roofing & Sheet Metal, Inc. today to learn more about how insulation can benefit your roof.

5 Eco-Friendly Commercial Roofing Options to Consider

Posted on by Kathleen Maxwell

Companies decide to go green for many reasons. It may be due to a core business value or for a chance to connect with customers. It may just be for the cold hard cash savings that come from energy efficiency. Whatever the reason for becoming more eco-friendly, facility managers shouldn’t overlook the importance of choosing the right type of roof to maximize energy savings and eliminate waste. Here are five environmentally-friendly options for commercial roofs:

1. Solar Panel

The large empty space on a commercial roof is the perfect place to put solar panels to offset a building’s electricity use. New roofs can be specially outfitted to support the weight of solar panels. Older roofs will likely need some modification to safely secure panels on the roof. Though a solar company may say they can install the panels, it’s important to always use a professional roofer to ensure that the installation doesn’t do any damage.

2. Green Roof

Not only do roof plants help fight climate change, but they also can help moderate the temperature of a commercial building and improve air quality in the surrounding area. Green roofs are ideal for urban areas where there is little other surrounding vegetation.

3. White Roof

Roofs with white or light-colored membranes are considered “cool roofs” because of their ability to reflect more of the sun’s rays away from the building. In hot places, cool roof systems can help reduce the need for air conditioning in the summer, lowering the building’s electricity bill.

4. Metal Roof

Metal is one of the most eco-friendly materials for roofs. A metal roof made from recycled materials can last up to 60 years, and the material can be re-used again once it is time to replace it. Metal is also reflective, keeping buildings cool in the summertime.

5. Recycled or Biodegradable Roof Material

There are plenty of ways to use recycled or biodegradable materials for a more traditional commercial roof style. Reclaimed clay can be used in tile roofing. Sustainably harvest wood shake is biodegradable and can be used for shingles. Old tires can also be made into rubber roofing material that can last for many years.

When choosing the right eco-friendly roofing for any building, it’s important to always use a professional roofing company. Maxwell Roofing has experience with all types of materials and roofing types. We even have our own fabrication department to customize your metal roof or roofing parts. To hear more about how the Maxwell team can help make your roof more eco-friendly, contact us today.

Why Choose Maxwell Roofing for Fabrication?

Posted on by Kathleen Maxwell

While every commercial roof contains sheet metal, not every commercial roofing company has the experience and tools to customize the material themselves. Most roofers outsource their metal fabrication, but Maxwell Roofing & Sheet Metal, Inc. cuts out the middleman with a sheet metal division of its own.

 Our in-house fabrication department allows us to deliver cost savings to our customers, while also providing the highest levels of customization available. Even beyond your roof, the Maxwell team can provide fabrication services for your building. 

Cutting-Edge Technology

Maxwell Roofing uses a state-of-the-art water jet machine for all metal fabrication. The machine combines a powerful spray with an abrasive material, cutting as strong as a blade while making the most precise cuts possible. Using water jet technology allows our fabrication department to make everything from heavy-duty building pieces to delicate specialty items.

Custom Roof Systems

Maxwell doesn’t simply install metal roofs, we fabricate architectural metal roof systems from scratch. Our powerful cutting machine can work with a variety of different materials, including aluminum, stainless steel, copper, prefinished steel, and galvanized steel.

Specialty Fabrication

Because our fabrication department is fully-outfitted, we can create everything from specialty roof parts to non-roof pieces. Our fine-precision machines can create specialty roof parts, such as spires, weathervanes, cornices, and finials. We work with customers from the very beginning by providing free design services to help turn their vision into reality.

Industrial Fabrication

Maxwell’s fabrication department is also outfitted to produce industrial-grade parts like safety guards, containers, volume pieces, and HVAC curbs. Just like our other fabrication services, Maxwell provides free design services for industrial parts. We produce prototypes before rolling out the final product, so you don’t have to worry that your parts won’t be done correctly.

To learn more about Maxwell Roofing’s fabrication services, contact us today.   

7 Advantages of Metal Roofing for Commercial Business

Posted on by Kathleen Maxwell

The options for roof materials are almost limitless—asphalt, concrete, polymers, and gravel. But, there are some types of materials that simply perform better. While choosing certain materials may save money during a building’s construction, they can require costly repairs and extensive maintenance down the line.

Though less conventional than other types of roofing material, metal provides a quality roof that can easily outshine the competition. Here are some of the advantages of choosing metal roofing for a commercial building. Metal roofs are: 

Fire-Resistant

Asphalt shingles may be a common sight here in the U.S., but in many parts of Europe, they have been banned for their flammability. Metal is among the most fire-resistant materials that can be used on a commercial roof, protecting the facility and keeping it in compliance with fire codes with no extra effort.

Energy Efficient

By using reflective materials, metal roofs can drastically reduce the costs of cooling a building in the summer. Because the material is so versatile, it can also pair well with a variety of insulation to keep extreme temperatures at bay. Metal is also the best material for affixing equipment like solar panels to a roof, enabling businesses to become even more efficient.

Low Maintenance

With high-quality weather coating, metal roofs will require little maintenance beyond the typical bi-annual roof inspection. Metal roofs rarely fail, and when a repair is needed, it is typically a much simpler job than repairs on other types of material.

Attractive

Functionality aside, metal roofs are just plain pretty. Instead of a typical flat, featureless roof, metal provides buildings with a little bit of flare. Because metal can be shaped in a variety of different ways, it opens up a whole new world of roof design and penetration options. Roofing companies with in-house fabrication will be able to offer even more customization by making a roof exactly the way the customer wants.

Strong and Durable

Metal roofs hold up to the daily wear and tear a building experiences better than any other material. Gale force winds don’t stand a chance against a metal roof.

Weather-Resistant

For places with heavy rain or snow, metal roofs are the best choice for building protection. Nothing holds up to heavy amounts of moisture the way metal does, preventing leaks…and headaches for facility managers.

Long-Lasting

Some types of metal have an estimated life of up to 60 years—the same lifespan as a typical commercial building. Investing in a metal roof is investing in the long-term.

To find out if a metal roof is right for your business, contact Maxwell Roofing & Sheet Metal, Inc. today to learn about your options and to get a quote.

Professional Development: CERTA Train-the-Trainer Certification

Posted on by Kathleen Maxwell

Commercial roofing can be a hazardous business. In addition to working from dangerous heights while installing complicated equipment, many of the tools used during a project should be handled carefully. Torch-down systems are one of the most potentially-hazardous aspects of the job. For this reason, the National Roofing Contractors Association (NRCA) developed the Certified Roofing Torch Applicator (CERTA) program to train installers on the safe use of roofing torches. As the need for CERTA training increased, the NRCA was looking for a way to scale their training program.

Investing in Our Employees Through CERTA Train-the-Trainer Certification

Earlier this year, Maxwell Roofing & Sheet Metal, Inc. was selected by the NRCA to host its regional Train-the-Trainer Authorization program, which allows roofing contractors (and others) to lead the CERTA class without NRCA’s assistance.

The training was held in advance of NRCA’s International Roofing Expo. More than 40 attendees, including Maxwell Roofing employees and other roofing professionals, spent an entire Sunday learning the ins-and-outs of CERTA Training. As the host, Maxwell was honored to partner with the NRCA, as they provided the knowledge and training for proper roof torching.

“I was fortunate enough to be a part of this event and earned my CERTA Train-the-Trainer certificate,” said David Daniel, Project Manager for Maxwell Roofing. “I got to meet others in the industry and trade best practices,” he adds.

Maxwell Roofing & Sheet Metal, Inc.’s Commitment to Employee Development

For the Maxwell Roofing leadership team, employees are family. Whether it’s hosting an employee appreciation event or offering specific professional development opportunities for commercial roofers, we believe that investing in our employees is an important priority.

“Safety and training are key to the future of the industry. Being able to participate in something like this makes me proud to be a part of the team here at Maxwell Roofing,” Daniel affirms.

If you’re looking for a commercial roofing partner in Nashville or Huntsville who values training and continuing education and skills, we invite you to learn more about our services or read how we’ve partnered with businesses like yours.

New Roof vs. Roof Repair: Which Should You Choose?

Posted on by Kathleen Maxwell

Should you repair your current roof or have a new one installed altogether? It’s a decision many facility managers face, and it’s not an easy one. But, there are a few factors that can help you decide which option makes more sense for your facility. Consider these eight questions when making your decision:

1. How old is the roof?

In most cases, if your roof is approaching 20 years old, it’s nearing the end of its lifespan. That doesn’t mean it’s guaranteed to fail around that age, but it does mean that, if you’re faced with a costly repair to an aging roof, you should consider complete replacement as a viable option.

However, if your roof is still relatively young and has only suffered minor damage, repair may be the most cost-effective solution. As a general note, the type of material used for your roof’s construction affects its maximum age, which, in turn, affects whether you should lean toward repair or replacement.

2. How much of the roof is damaged?

As a general guideline, if over 25% of the roof is damaged, your money will be better spent on a complete replacement. Although it may cost more, if the roof is not already brand-new, you’ll benefit from newer (and higher-quality) materials that are less likely to cause headaches in the near future. However, if less than roughly 25% of the roof is damaged, and the roof is not nearing the end of its lifespan, a repair can make perfect sense.

3. How long do you plan to stay in the building?

If you intend to stay in the facility for years to come, a completely new roof could be a wise investment that helps you avoid future repair costs. But, if your intended stay is short-term, it might make more sense to pass the roof replacement cost to the next tenant.

4. What is the roof’s history?

In addition to the age of the roof, pay attention to the number of repairs the roof has needed to this point. If the roof is relatively young but has needed several repairs, it could be an indication that the roofing material is low-quality or that it was installed improperly.

On the other hand, if the roof has been in use for over 10 years and has needed relatively few repairs to this point, it can be an indication of quality materials and installation. If that’s the case, it may be worth it to stretch the life of the roof with repairs instead of tearing it off and installing a completely new roof.

5. How healthy is the roof’s membrane?

The membrane is the roof’s most important defense against the elements. If the roof’s membrane is healthy, it has a healthy foundation. The more damaged the membrane, the higher the possibility of damage to the materials underneath. Extensive damage to the roof’s membrane may be a sign to consider replacement over repair.

6. How healthy is the insulation?

Wet insulation can lead to structural damage, a decrease in air quality (due to mold and bacteria), and can even decrease energy efficiency. If the insulation is wet, it’s an indication the damage has surpassed the roof’s membrane—and that’s bad news. As previously mentioned, if damage to the insulation and/or membrane is significant, a replacement may make more sense than a repair.

7. Where is the building located? And, how urgent is the repair?

If your building is located in a climate that experiences significant precipitation or extreme weather for certain parts of the year, this can have a huge effect on your decision to repair or replace. If the repair is urgent and the forecast predicts rain, snow, or extreme weather for the foreseeable future, a complete replacement would unnecessarily expose your building to the elements. You may have no choice but to go with the repair until the weather allows further evaluation.

8. What is the promise of the repair?

How much mileage can you expect from the repair? What are the odds you’ll need to perform another repair within the next few years? These things are affected by the extent of the damage as well as the history and age of the roof. If you’re just placing a metaphorical band-aid on a problem that will continue to occur, a complete roof replacement might make more sense.

Ultimately, the decision to repair or replace a roof can be a difficult one, based on many factors with a wide degree of variance. The smartest choice, when facing such a large decision, is to consult a roofing professional for an inspection.

If you want to learn more about how Maxwell can help guide you through the big decision of whether to repair or replace your roof, just click here to contact us.

Roof Recover Systems: How to Know if Your Roof Meets the Criteria

Posted on by Kathleen Maxwell

What’s the difference between roof replacement and roof recovering?

Here are the basics:

Roof Recovering is when you install a new roof over the old roof. However, it’s only a viable solution in certain situations. (We’ll share more on that later.)

Roof Replacement is when you tear off your old roof and install a completely new one in its place. In certain situations, this is the best solution to roofing issues.

Why Choose Roof Recovering Over Roof Replacement

Unsurprisingly, roof recovering is cheaper than roof replacement. You won’t have to pay for the cost of removing and disposing of the old roof. You’ll just have to pay for the installation of a new one.

Beyond that, when a roof is torn off, it exposes your building to the elements, the most dangerous of these being rain and moisture. When your facility undergoes a roof recovering, it is never exposed to the elements, making it a less risky option than a complete replacement.

You may be thinking, “Why would I pay to tear off the old roof if I could just install a new one over it?” Well, because roof recovering is not always a viable option. If the existing roof has excessive moisture within it and has not been properly repaired, installing a new roof over it could trap the moisture and cause problems in the future.

Additionally, your existing roof may have been a recovering job itself, meaning— your existing roof may have been installed over the roof before it. Facilities are generally only allowed a limited number of recoverings before the roof must be torn off and completely replaced. Beyond that, there are certain requirements a roof must meet in regards to wind up-lift resistance and fire protection. A roof recovering is not a viable option if it would not meet those requirements.

When You Should Choose Roof Recovering Over Roof Replacement

In an ideal scenario, your “old” roof would be in perfect condition, aside from being a bit worn-out. It’s unlikely your roof will be in “perfect” condition, but your roof is a good candidate for recovering if damage is minimal and could be repaired before beginning a recover.

When You Should Choose Roof Replacement Over Roof Recovering

If you’re not following a preventative roof maintenance plan, you might hardly even notice your roof until something is wrong—which could prevent recovering as an option. Quite often, it’s a leak that gets your attention. If that’s the case, you’ll need a professional to assess the condition of the roof and help you determine the extent of the moisture present in the current roof. If there’s too much moisture trapped, the damage may be too extensive for repair to be cost-effective. In that case, a complete tear-off and replacement would be the best option.

Two Checklists to Help Determine if Your Roof Should be Replaced or Recovered

A complete roof replacement may be best if…

  • The existing roof is too damaged for repair to be a cost-effective option
  • The existing roof is too damaged to support a recover
  • Your current roof is a recover
  • Building codes do not permit recovering (or do not permit another recovering)
  • A roof recover would not meet wind up-lift or fire protection requirements

A roof recover may be viable if…

  • Your current roof is NOT a recover
  • Your current roof is structurally sound and could support a recover
  • Recovering is permitted by building codes
  • Little or no moisture is present in the current roofing system
  • The current roofing system is only minimally damaged or undamaged and can be repaired before beginning the recover

Regardless of your situation, make sure you get a professional commercial roofer’s assessment before deciding on a recover or a replacement. Click here to get in contact with us. We’d love to help you make the best decision for the future of your facility.

What to Consider with New Commercial Roof Construction in North Alabama

Posted on by Kathleen Maxwell

The North Alabama area is growing rapidly. According to the latest census, the Huntsville metro area is the second fastest growing area in the state. With all the new growth comes new development. Many businesses that are growing or relocating in Huntsville are looking to build. As a local commercial roofing contractor in Huntsville, Maxwell Roofing & Sheet Metal, Inc.’s local presence is just one of the important benefits we provide businesses searching for new commercial roof construction in North Alabama.

Maxwell Roofing—A Leader in New Commercial Roof Construction in North Alabama

Here are a few reasons why businesses in North Alabama trust Maxwell Roofing as a partner for their new commercial roof construction and repair needs:

1. Our Trusted Reputation

There are a lot of factors that go into our A+ rating by the Better Business Bureau. Not only do we strive to make sure every project is completed on time and on budget, we truly approach every project as a partnership. We help our clients think through the various roofing options, including the latest roofing systems, to maximize the lifetime value of their roof. Maxwell is not a “storm chaser” roofing company that goes wherever the latest need is. We are an established company with nearly 70 years committed to excellence.

2. Our Commitment to Quality & Service

Quality and service are more than values on a page, they are words that drive every decision we make as a business. Whether it’s our MAXCare® solution or our in-house fabrication department, we’re constantly looking for new ways to make the service we provide one in which our clients feel like they’re getting more than what they paid for.

For our team, service means facilitating relationships to understand client needs and provide an exceptional customer experience. It’s something we prioritize in every project.

3. Our Approach to Partnership & Communication

We realize that inefficient communication can be one of the most frustrating problems when working with a construction contractor. From the very beginning, we wanted to be different.

But, don’t just take our word for it. Here are a couple of Huntsville area businesses who highlighted this specific attribute about our service…

“Maxwell lets us know when they are on the way, when they are on-site, and what the issue is before a repair is done. All this is done in a timely fashion, and the invoice is accompanied by photos of the repair area and description of work performed.” — SVN | Avat Realty

“What made our experience so much better with Maxwell Roofing & Sheet Metal, Inc. versus other companies is their excellent photo reports of problems they find and fix. If larger repairs are necessary, they also prepare a detailed photo report, along with their recommended solutions and quotes. For us, that is perfection.” — John Blue Realty

Can Maxwell Roofing Help with Your Commercial Roofing Needs?

If you’re looking for a commercial roofing construction or repair contractor in Northern Alabama, we’d love to talk! You can learn more about our commercial roofing solutions or contact our Huntsville-based team with a specific question.

What to Know About Energy-Efficient Roofing

Posted on by Kathleen Maxwell

Does using “40 percent less energy for cooling” sound interesting? If so, you may want to consider energy-efficient roofing—a roofing industry technology that helps reduce energy consumption.

How Does Energy-Efficient Roofing Work?

There are a few different types of energy-efficient roofs, and they each work in different ways. For example, some commercial energy-efficient roofs are made with materials that reflect sunlight back into the atmosphere and protect the roof from UV rays. Other commercial energy-efficient roofs are green roofs covered with vegetation that absorbs sunlight and keeps it from reaching the roof itself.

What Are the Benefits of Energy-Efficient Roofing?

Saving money on cooling costs isn’t the only benefit you can get from energy-efficient roofing. Energy-efficient roofs are also more likely to last longer. Why? Rather than absorbing damaging sunlight and UV rays, energy-efficient roofs reflect them, reducing indoor cooling costs and preventing damage to the roof.

How Much Will You Save?

Energy-efficient roofs generally provide more savings in hotter climates. According to Energy.gov, “Cool roofs achieve the greatest cooling savings in hot climates, but they can increase energy costs in colder climates due to reduced beneficial wintertime heat gains.” If you want to know whether your facility is a good candidate for a cool roof, try this cool roof calculator or this roof savings calculator.

Should You Install an Energy-Efficient Roof?

Installing a brand-new roof sounds stressful—even painful, right? If you’re interested in achieving the benefits of an energy-efficient roof without going through the headache of tearing out your current roof and installing a new one, we have good news: Getting an energy-efficient roof might be less complicated than you think. You don’t have to install a completely new roof for it to be considered energy-efficient.

According to PowerScout, “A cool roof coating, comprised of pigments that reflect sunlight, can transform a standard roof into an energy-efficient roofing system.” If you’re looking for energy-efficient roofing materials, PowerScout recommends you “look for materials with a high solar reflectance and thermal emittance. Solar reflectance determines the amount of solar energy that a material reflects into the environment, while thermal emittance describes how readily a material releases absorbed solar heat.” Choosing a material that reflects as much sunlight as possible and releases as much heat as possible will allow you to maximize the benefits of energy-efficient roofing.

If you’re interested in installing a brand-new, energy-efficient roof or transforming your current roof to an energy-efficient one, we’d love to hear from you. Click here to learn how we can help you gain the benefits of energy-efficient roofing.

4 Benefits of In-House Roofing Fabrication

Posted on by Kathleen Maxwell

Commercial roofing projects are complex, with multiple points where things can go wrong. Pain-free projects happen by minimizing the amount of potential complications and completing the project as cost-effectively as possible.

There are many ways commercial roofing companies work to achieve this—whether it’s how fast they complete the project, how cost-effective they can do it, or how easy they are to work with. While we believe all those things are important, at Maxwell Roofing & Sheet Metal, Inc., there’s one thing we do a little differently. But, before we get to that, there’s something you should know about all commercial roofs: They contain sheet metal.

It’s a structurally sound (and cost-effective) material used for gutters, drain boxes, cornices, trim, and even secondary components like wall panels. Basically, any commercial roofing project is going to use sheet metal. Here’s why that’s important:

Maxwell Roofing can fabricate our own sheet metal, and there are a few benefits to this:

1. Lower likelihood of complication or failure in the project. By eliminating contractors, middlemen, and vendors, commercial roofing companies who fabricate their own sheet metal can decrease potential points of complication, miscommunication, or mistakes in a project. In short, in-house fabrication keeps things simple. Direct from the roofing company to your roof, with no riff-raff in-between.

2. Projects move more quickly. Outsourcing sheet metal fabrication adds time to the project’s schedule. This often puts the project at the mercy of a third-party’s schedule instead of your specific needs. Companies who provide in-house roofing fabrication can complete projects more efficiently and work with you on an individualized basis to maintain appropriate timeline considerations. In-house roofing fabrication gives both the roofing company and the client more control over the project’s timeline.

3. More efficient customization. In-house fabrication allows you to work directly with the roofing company to customize your roofing design. By working directly with the fabricating/roofing company, you simplify the communication process and maintain the ability to more efficiently communicate your needs for the project.

4. Projects fit on a smaller budget. Companies who perform in-house roofing fabrication don’t have to pay third-parties for the roofing fabrication process. By completing the fabrication in-house, they can cut out the costs associated with outsourcing such a large part of a roofing project.

Commercial roofing projects can be complex, time-consuming, and, in general, not always inexpensive. Working with a company that offers in-house roofing fabrication lets you simplify your roofing project, reduce potential complications, and receive great service at a cost-effective price.

Interested in working with a company that has its own in-house fabrication department? Just click here to contact us and learn how we can help.

Watch Out: What You Need to Know About the Hottest Commercial Roofing Trends

Posted on by Kathleen Maxwell

Like any industry, commercial roofing trends emerge with advancements in materials and construction, changes in public attitude, and the needs of the people. It’s great to be on trend, but it’s also important to understand the drawbacks and limitations of these trends — before signing on to something that might damage or detract from your commercial roof. Let’s examine some commercial roofing trends and the often overlooked factors that might make this trend one to avoid for your particular roof.

Hot Trend #1: Solar Panels

It seems like every time you turn around, another commercial building is getting retrofitted with solar panels. Everyone from environmentalists to frugal building owners are installing solar panels on their roof to help power their properties off the traditional grid. With the latest advances in technology, it’s easy to get swept up in the promise of reduced electricity costs and an eco-friendly solution.

What You Might Not Know About Solar Panels

Installing solar panels on a roof is a logical way to save money and guard against power grid disaster. However, if those panels are not installed properly, it can lead to major spending issues on a micro level, namely, roof performance and maintenance. It is common for solar equipment to be placed directly on the roof membrane and anchored to the building, which can mean cutting into the roof membrane. If installation is not performed correctly, it can cause damage to the roof and can void materials warranties.

Even if the installation is done properly, there can still be expensive trouble down the line. When (not if) leaks or damage occur to the roof, those panels must be moved in order to properly address and fix the problem. In many cases, moving solar panels around can be more costly than locating and repairing the leak itself.

Hot Trend #2: Green Roofs

Green, vegetative roofs are becoming extremely popular, especially in urban areas. They contribute to the energy efficiency of the building, insulate sound, reduce stormwater runoff, and turn neglected space into usable, green space benefitting the building owner, the tenants, and the community at large. They are hugely popular with environmentalists and architects alike. Not only are they aesthetically pleasing, they can help to drastically reduce the building’s cooling costs.

What You Might Not Know About Green Roofs

There are numerous positives to green roofing systems, but there is one very important consideration that many building owners overlook. Green roofs are continually exposed to water. Plants need water to grow, and soil must be kept moist. It is absolutely critical that green roof installers strictly adhere to basic waterproofing principles, as one mistake or oversight could lead to major problems sooner rather than later.

It is also important to remember that if the roof membrane beneath the vegetation and soil does experience problems, repair teams will have to get under all of those layers to isolate the issue, identify it, and repair it — this can add time and expense to the repair work. With green roofs, preventative maintenance is of the utmost importance. Smaller upfront investments for ongoing maintenance are necessary to prevent costly problems down the line.

Hot Trend #3: High Density, High-Performance Insulation

Whether their motivation is environmental or cost-savings, nearly every building owner is concerned with being more energy efficient these days. There have been major advancements in insulation, and a trend in the commercial roofing industry is high-performance insulation, including high-density coverboards that insulate the building and are more resistant to “crushing” under high foot traffic.

What You Might Not Know About Insulation

High-performance insulation is an absolute must in order to maintain energy efficiency in a modern building. Heating and cooling systems are calibrated based on the R-value of the chosen insulation. Unfortunately, many advertised R-values are incorrect, which means that the engineers who calibrate the heating and cooling system will base their settings on the wrong data.

Even if you have the correct R-value, your insulation could cost you. In the event of a leak – even a small leak, if the insulation experiences extensive water damage, it will need to be replaced. Replacing high-density, high-performance insulation can sometimes be more expensive than fixing or replacing the roof membrane itself.

Hot Trend #4: White, Reflective Roofs

Known as “cool roofs”, white or reflective roofing systems are ideal in warm months or climates. Standard, black roofs can reach temperatures over 150°F in the summer. A white or reflective roof in the same the same conditions can be up to 50°F cooler, reducing cooling costs.

What You Might Not Know About Reflective Roofs

However, in areas that experience cold winters, the benefits of black roofs can actually outweigh those of white roofs by keeping buildings warm and reducing heating costs. Northern building owners need to consider their environmental conditions and exposures before jumping onto the white-roof bandwagon.

Trends: Avoid Them or Consider Them?

Trends rise in popularity for one reason: they offer some sort of benefit that is tempting for building owners. But, like almost everything in the commercial roofing world, one size never fits all. How the benefits and drawbacks of these trends will affect you depends entirely on the unique aspects of your roof: the materials, the building’s purpose, the region in which it is situated, etc.

Being able to evaluate trends with a critical eye and examine them in the context of your unique needs is critical for strong decision making when it comes to roof construction or replacement. If you do decide to pursue some of these trends, make sure to anticipate the potential issues and budget properly for long-term maintenance and repair for your chosen roof system.